BRAKE ACTUATOR(for LHD) REMOVAL

PROCEDURE


  1. DRAIN BRAKE FLUID

    Note

    Immediately wash off any brake fluid that comes into contact with any painted surfaces.

  2. REMOVE BATTERY

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  3. REMOVE BATTERY TRAY

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  4. REMOVE BATTERY CARRIER

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  5. DISCONNECT CONNECTOR


    1. A005GK1

      Release the lock lever and disconnect the brake actuator connector.

      Note

      Be careful not to allow brake fluid to enter the removed connector.

  6. REMOVE BRAKE TUBE


    1. A005IVW

      Using union nut wrench (10 mm), separate the brake tube from the front flexible hose LH.

    2. Separate the grommet from the body.

    3. A005H1L

      Using union nut wrench, separate the 2 brake tubes from the front No. 1 brake tube way.

    4. A005GPOE01
      Text in Illustration
      *A w/o VSC
      *B w/ VSC
      A005GO2 Flare Nut (10 mm)
      A005IBX Flare Nut (12 mm)

      Using union nut wrench, separate the 6 brake tubes from the brake actuator.

    5. A005MH6

      Disconnect the brake tube clamp.

  7. REMOVE BRAKE ACTUATOR ASSEMBLY (except CVT)


    1. A005GS2

      Remove the 3 bolts and brake actuator with bracket from the side member.

      Note

      Do not damage the brake tubes or wire harness.

  8. REMOVE BRAKE ACTUATOR ASSEMBLY (for CVT)


    1. A005JLG

      Remove the 3 bolts and brake actuator with bracket from the No. 1 brake actuator bracket.

  9. REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY


    1. A005HXZ

      Remove the 3 bolts and brake actuator bracket assembly.

  10. REMOVE NO. 1 BRAKE ACTUATOR BRACKET (for CVT)


    1. Remove the 3 bolts and No. 1 brake actuator bracket from the side member.

  11. REMOVE BRAKE ACTUATOR CASE COLLAR


    1. Remove the 3 brake actuator case collars from the brake actuator bolt cushion.

  12. REMOVE BRAKE ACTUATOR BOLT CUSHION


    1. Remove the 3 brake actuator bolt cushions from the brake actuator bracket assembly.