FRONT DRIVE SHAFT ASSEMBLY(for 1ND-TV) INSTALLATION

PROCEDURE

1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

   
   

   1. Coat the spline of the inboard joint with gear oil.

   2. 

      Align the inboard joint splines and install the drive shaft with a screwdriver and hammer.

      Note

      
      

      • Face the cut area of the front drive shaft hole snap ring downward.

      • Do not damage the oil seal.

      • Do not damage the inboard joint boot.

      Tech Tips

      Confirm whether the drive shaft is securely driven in by checking the reaction force and sound.

2. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

   Tech Tips

   Use the same procedure for the RH side as for the LH side.

3. INSTALL FRONT AXLE ASSEMBLY LH

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4. INSTALL FRONT AXLE ASSEMBLY RH

   Tech Tips

   Use the same procedure for the RH side as for the LH side.

5. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH

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6. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

   Tech Tips

   Use the same procedure for the RH side as for the LH side.

7. INSTALL TIE ROD END SUB-ASSEMBLY LH

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8. INSTALL TIE ROD END SUB-ASSEMBLY RH

   Tech Tips

   Use the same procedure for the RH side as for the LH side.

9. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

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10. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

11. INSTALL FRONT SPEED SENSOR LH

    

    
    

    1. Install the front speed sensor onto the steering knuckle with the bolt.

       Torque:

       8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

       Note

       
       

       • Check that the speed sensor tip and installation portion are free of foreign matter.

       • Install the speed sensor without turning it from its original installation angle.

    2. 

       Install the flexible hose and front speed sensor with the bolt.

       Torque:

       29 N*m  { 300 kgf*cm, 22 ft.*lbf }

       Note

       Install the flexible hose and speed sensor without twisting them.

12. INSTALL FRONT SPEED SENSOR RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

13. INSTALL FRONT AXLE SHAFT NUT LH

    
    

    1. Clean the threaded parts on the front drive shaft and axle shaft nut using a non-residue solvent.

       Note

       
       

       • Be sure to perform this work for a new front drive shaft.

       • Keep the threaded parts free of oil and foreign objects.

    2. 

       Using a 30 mm socket wrench, install a new front axle shaft nut.

       Torque:

       216 N*m  { 2203 kgf*cm, 159 ft.*lbf }

    3. Using a chisel and hammer, stake the axle shaft nut.

14. INSTALL FRONT AXLE SHAFT NUT RH

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

15. ADD MANUAL TRANSAXLE OIL (for Manual Transaxle)

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16. ADD MANUAL TRANSAXLE OIL (for Multi-Mode Manual Transaxle)

    See page MULTI-MODE MANUAL TRANSAXLE (EC65A) > MULTI-MODE MANUAL TRANSAXLE OIL > REPLACEMENT > ADD MANUAL TRANSAXLE OIL

17. INSPECT MANUAL TRANSAXLE OIL (for Manual Transaxle)

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18. INSPECT MANUAL TRANSAXLE OIL (for Multi-Mode Manual Transaxle)

    See page MULTI-MODE MANUAL TRANSAXLE (EC65A) > MULTI-MODE MANUAL TRANSAXLE OIL > ON-VEHICLE INSPECTION > INSPECT MANUAL TRANSAXLE OIL

19. INSPECT FOR TRANSAXLE OIL LEAK

20. INSTALL ENGINE UNDER COVER RH

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21. INSTALL ENGINE UNDER COVER LH

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22. INSTALL CENTER ENGINE UNDER COVER

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23. INSTALL FRONT WHEEL

    Torque:

    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

24. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

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