INPUT SHAFT DISASSEMBLY

PROCEDURE


  1. INSPECT 6TH GEAR THRUST CLEARANCE

    Click here

  2. INSPECT 5TH GEAR THRUST CLEARANCE

    Click here

  3. INSPECT 4TH GEAR THRUST CLEARANCE

    Click here

  4. INSPECT 3RD GEAR THRUST CLEARANCE

    Click here

  5. INSPECT 6TH GEAR RADIAL CLEARANCE

    Click here

  6. INSPECT 5TH GEAR RADIAL CLEARANCE

    Click here

  7. INSPECT 4TH GEAR RADIAL CLEARANCE

    Click here

  8. INSPECT 3RD GEAR RADIAL CLEARANCE

    Click here

  9. REMOVE REAR INPUT SHAFT BEARING SHAFT SNAP RING


    1. A005GY9

      Using a snap ring expander, remove the rear input shaft bearing shaft snap ring.

  10. REMOVE 6TH GEAR SUB-ASSEMBLY


    1. A005JX9E01

      Using SST and a press, remove the rear input shaft radial ball bearing and 6th gear sub-assembly from the input shaft.

      SST
      09950-00020
      09950-60010   ( 09951-00270 )
      09950-70010   ( 09951-07100 )

      Note


      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from dropping off.

  11. REMOVE 6TH GEAR NEEDLE ROLLER BEARING


    1. A005I4O

      Remove the 6th gear needle roller bearing from the inner 6th gear bearing race.

  12. REMOVE NO. 5 SYNCHRONIZER RING


    1. A005KLJ

      Remove the No. 5 synchronizer ring from the No. 3 transmission clutch hub.

  13. REMOVE INNER 6TH GEAR BEARING RACE


    1. A005LYN

      Remove the inner 6th gear bearing race from the input shaft.

  14. REMOVE INNER 6TH GEAR BEARING RACE LOCK BALL


    1. A005GV5E06
      Text in Illustration
      *1 Magnet Hand

      Using a magnet hand, remove the inner 6th gear bearing race lock ball from the input shaft.

  15. REMOVE NO. 3 TRANSMISSION HUB SLEEVE


    1. A005J8S

      Remove the No. 3 transmission hub sleeve from the No. 3 transmission clutch hub.

  16. REMOVE NO. 3 SYNCHROMESH SHIFTING KEY


    1. A005INJ

      Remove the 3 No. 3 synchromesh shifting keys from the No. 3 transmission clutch hub.

  17. REMOVE 5TH GEAR


    1. A005I2CE08

      Using SST and a press, remove the No. 3 transmission clutch hub, No. 5 synchronizer ring and 5th gear from the input shaft.

      SST
      09950-00020

      Note


      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from dropping off.

  18. REMOVE 5TH GEAR NEEDLE ROLLER BEARING


    1. A005GX8

      Remove the 5th gear needle roller bearing from the inner 5th gear bearing race.

  19. REMOVE INNER 5TH GEAR BEARING RACE


    1. A005GZ0

      Remove the inner 5th gear bearing race from the input shaft.

  20. REMOVE INNER 5TH GEAR BEARING RACE LOCK BALL


    1. A005M6CE03
      Text in Illustration
      *1 Magnet Hand

      Using a magnet hand, remove the inner 5th gear bearing race lock ball from the input shaft.

  21. REMOVE 4TH GEAR


    1. A005GPK

      Remove the 4th gear from the input shaft.

  22. REMOVE 4TH GEAR NEEDLE ROLLER BEARING


    1. A005GNO

      Remove the 4th gear needle roller bearing from the input shaft.

  23. REMOVE OUTER 2ND SYNCHRONIZER RING


    1. A005JXN

      Remove the outer 2nd synchronizer ring from the No. 2 transmission clutch hub.

  24. REMOVE 4TH GEAR BEARING SPACER


    1. A005IBV

      Remove the 4th gear bearing spacer from the No. 2 transmission clutch hub.

  25. REMOVE NO. 2 TRANSMISSION HUB SLEEVE


    1. A005I24

      Remove the No. 2 transmission hub sleeve from the No. 2 transmission clutch hub.

  26. REMOVE NO. 2 SYNCHROMESH SHIFTING KEY


    1. A005JVK

      Remove the 3 No. 2 synchromesh shifting keys from the No. 2 transmission clutch hub.

  27. REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING


    1. A005H2B

      Using a snap ring expander, remove the No. 2 clutch hub setting shaft snap ring.

  28. REMOVE 3RD GEAR


    1. A005HCLE08

      Using SST and a press, remove the No. 2 transmission clutch hub, No. 3 synchronizer ring and 3rd gear from the input shaft.

      SST
      09950-00020

      Note


      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from dropping off.

  29. REMOVE 3RD GEAR NEEDLE ROLLER BEARING


    1. A005LMM

      Remove the 3rd gear needle roller bearing from the input shaft.

  30. REMOVE FRONT INPUT SHAFT BEARING


    1. A005KDN

      Using a press, remove the front input shaft bearing from the input shaft.

      Note

      Support the input shaft by hand to prevent it from dropping off.