MULTI-MODE MANUAL TRANSAXLE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

CAUTION:

Some of these service operations affect the multi-mode manual transaxle system. Read the precautionary notices concerning the multi-mode manual transaxle system before servicing Click here.

Note

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

PROCEDURE


  1. REMOVE CLUTCH ACTUATOR ASSEMBLY

    Note


    • If the clutch actuator assembly is removed from the multi-mode manual transaxle assembly, perform Learning of Multi-mode Manual Transaxle System.

    • When Learning of Multi-mode Manual Transaxle System is performed, the clutch disc assembly and clutch cover assembly have to be replaced as a set.

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  2. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

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  3. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

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  4. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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  5. REMOVE AIR CLEANER BRACKET

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  6. REMOVE BATTERY

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  7. REMOVE BATTERY TRAY

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  8. REMOVE BATTERY CARRIER

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  9. REMOVE AIR PIPE SUB-ASSEMBLY

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  10. REMOVE NO. 2 AIR HOSE

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  11. REMOVE COLUMN HOLE COVER SILENCER SHEET

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  12. SEPARATE STEERING SLIDING YOKE SUB-ASSEMBLY

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  13. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

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  14. REMOVE CENTER ENGINE UNDER COVER

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  15. REMOVE ENGINE UNDER COVER RH

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  16. REMOVE ENGINE UNDER COVER LH

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  17. DRAIN TRANSAXLE OIL

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  18. REMOVE ENGINE WIRE

    A005GZI

    1. Disconnect the ground bolt.

    2. A005GFJ

      Detach the 3 clamps and disconnect the 5 connectors.

    3. A005IN4

      Disconnect the back-up light switch connector and revolution sensor connector.

    4. A005LEG

      Disconnect the 2 shift and select actuator connectors.

  19. REMOVE STARTER ASSEMBLY (for 1.6 kW Type)

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  20. REMOVE STARTER ASSEMBLY (for 2.0 kW Type)

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  21. REMOVE FRONT DRIVE SHAFT ASSEMBLES

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  22. REMOVE OIL PAN COVER

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  23. SUPPORT ENGINE ASSEMBLY

    A005GJ5
    Text in Illustration
    A005H6N Attachment Placement Positions

    1. Support the engine assembly with an engine lifter so that it is stable as shown in the illustration.

  24. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

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  25. REMOVE ENGINE MOVING CONTROL ROD BRACKET

    A005I4W

    1. Remove the 4 bolts and the engine moving control rod bracket.

  26. SUPPORT MANUAL TRANSAXLE ASSEMBLY


    1. Support the manual transaxle assembly with a transmission jack so that it is stable.

  27. REMOVE ENGINE MOUNTING INSULATOR LH

    A005KU3

    1. Remove the bolt and nut, then separate the engine mounting insulator LH.

    2. Remove the 5 bolts and the engine mounting insulator LH.

  28. REMOVE ENGINE MOUNTING BRACKET SUB-ASSEMBLY LH

    A005MDM

    1. Remove the 4 bolts and the engine mounting bracket sub-assembly LH.

  29. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. A005JGP

      Remove the 8 bolts and the manual transaxle assembly.

  30. REMOVE AIR TUBE SUPPORT


    1. A005KKR

      Remove the 2 bolts and air tube support from the manual transaxle assembly.

  31. REMOVE WIRE HARNESS CLAMP BRACKET


    1. A005H6U

      Remove the 2 bolts and wire 2 harness clamp brackets.

  32. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

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  33. REMOVE CLUTCH TUBE BOOT

  34. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

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  35. REMOVE BLEEDER CLUTCH RELEASE TUBE

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