MULTI-MODE MANUAL TRANSAXLE SYSTEM, Diagnostic DTC:P0900

DTC Code DTC Name
P0900 Clutch Actuator Circuit

DESCRIPTION

The clutch actuator is operated by the TCM and engages and disengages the clutch by the clutch master cylinder movement of the clutch actuator. An electric motor moves the clutch master cylinder , and the clutch stroke sensor, which is mounted on the clutch actuator assembly, detects the clutch master cylinder position. The TCM monitors the electrical current and clutch motor output terminal voltage, and detects malfunctions in the clutch motor circuit.

DTC No. DTC Detection Condition Trouble Area
P0900

The TCM detects the following conditions:

(1-trip detection logic)


  1. Clutch motor is not energized.

  2. Voltages of clutch motor terminal (MCL+ or MCL-) is less than 0.5 V*1, or more than threshold*2 for 0.5 seconds.


  • Clutch actuator assembly (clutch motor)

  • Short in clutch motor circuit

  • TCM

The TCM detects the following conditions:

(1-trip detection logic)


  1. Clutch motor is energized.

  2. Target clutch motor current is more than 5A.

  3. Actual clutch motor current is less than 1A*3.


  • Clutch actuator assembly (clutch motor)

  • Open in clutch motor circuit

  • TCM

The TCM detects the following conditions:

(1-trip detection logic)


  1. Clutch motor is not energized.

  2. Difference between maximum and minimum voltages of clutch motor terminal (MCL+ or MCL-) is more than threshold*4 for 0.5 seconds.


WIRING DIAGRAM

A005IY7E20
*a CLUTCH ACTUATOR ASSEMBLY (Clutch Motor)

CAUTION / NOTICE / HINT

Note

In clutch actuator assembly replacement, perform Initialization and Learning of the multi-mode manual transaxle system after installing the actuator Click here. If the actuator is installed without the initialization and learning, it may cause driving performance degradation or system component breakage.

PROCEDURE


  1. INSPECT CLUTCH ACTUATOR ASSEMBLY


    1. A005MHAE04
      Text In Illustration
      *a

      Component without harness connected

      (Clutch Actuator Assembly)

      Disconnect the B60 clutch motor connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Always 0.1 to 100 Ω

    NG
    OK
  2. CHECK HARNESS AND CONNECTOR (CLUTCH ACTUATOR ASSEMBLY - TCM)


    1. Disconnect the A46 TCM connector.

    2. Disconnect the B60 clutch actuator assembly connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A46-5 (MCL-) - B60-1 Always Below 1 Ω
      A46-6 (MCL+) - B60-2 Always Below 1 Ω
      A46-5 (MCL-) - Body ground Always 10 kΩ or higher
      A46-6 (MCL+) - Body ground Always 10 kΩ or higher

    NG
    OK
  3. REPLACE TCM


    1. Replace the TCM Click here.


    NEXT
  4. PERFORM INITIALIZATION


    1. Perform the initialization and learning for multi-mode manual transaxle system Click here.


    NEXT
  5. REPLACE CLUTCH ACTUATOR ASSEMBLY


    1. Replace the clutch actuator assembly Click here.


    NEXT
  6. PERFORM INITIALIZATION


    1. Perform the initialization and learning for multi-mode manual transaxle system Click here.


    NEXT