MANUAL TRANSAXLE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

Note

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

PROCEDURE


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

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  3. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

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  4. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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  5. REMOVE AIR CLEANER BRACKET

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  6. REMOVE BATTERY

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  7. REMOVE BATTERY TRAY

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  8. REMOVE BATTERY CARRIER

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  9. REMOVE AIR PIPE SUB-ASSEMBLY

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  10. REMOVE NO. 2 AIR HOSE

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  11. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY

    A005JMO

    1. Remove the 4 clips and disconnect the 2 transmission control cables.

  12. DISCONNECT WIRE HARNESS

    A005GZI

    1. Remove the bolt, then disconnect the wire harness.

  13. DISCONNECT CONNECTOR


    1. A005HD5

      Disconnect the back-up light switch connector from the back up switch.

  14. REMOVE COLUMN HOLE COVER SILENCER SHEET

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  15. REMOVE STEERING SLIDING YOKE SUB-ASSEMBLY

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  16. REMOVE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

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  17. REMOVE CENTER ENGINE UNDER COVER

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  18. REMOVE ENGINE UNDER COVER RH

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  19. REMOVE ENGINE UNDER COVER LH

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  20. DRAIN TRANSAXLE OIL

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  21. REMOVE CLUTCH ACCUMULATOR ASSEMBLY

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  22. REMOVE STARTER ASSEMBLY (for 1.6 kW Type)

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  23. REMOVE STARTER ASSEMBLY (for 2.0 kW Type)

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  24. REMOVE FRONT DRIVE SHAFT ASSEMBLES

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  25. REMOVE OIL PAN COVER

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  26. SUPPORT ENGINE ASSEMBLY

    A005GJ5

    1. Support the engine assembly with an engine lifter so that it is stable shown in the illustration.

      Text in Illustration
      A005H6N Attachment Placement Positions

  27. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

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  28. REMOVE ENGINE MOVING CONTROL ROD BRACKET

    A005I4W

    1. Remove the 4 bolts and the engine moving control rod bracket.

  29. SUPPORT MANUAL TRANSAXLE ASSEMBLY


    1. Support the manual transaxle assembly with a transmission jack so that it is stable.

  30. REMOVE ENGINE MOUNTING INSULATOR LH

    A005L03

    1. Remove the bolt and nut, then separate the engine mounting insulator LH.

    2. Remove the 5 bolts and the engine mounting insulator LH.

  31. REMOVE ENGINE MOUNTING BRACKET SUB-ASSEMBLY LH

    A005MDM

    1. Remove the 4 bolts and the engine mounting bracket sub-assembly LH.

  32. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. A005JGP

      Remove the 8 bolts and the manual transaxle assembly.

  33. REMOVE AIR TUBE SUPPORT

    A005GX0

    Remove the 2 bolts and air tube support from the manual transaxle assembly.

  34. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    Click here

  35. REMOVE CLUTCH TUBE BOOT

  36. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

    Click here

  37. REMOVE BLEEDER CLUTCH RELEASE TUBE

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