DIFFERENTIAL CASE REASSEMBLY

PROCEDURE


  1. INSTALL FRONT DIFFERENTIAL SIDE GEAR


    1. Coat the contact surfaces of the front differential side gears with manual transaxle oil.

    2. Install the 2 front No. 1 differential side gear thrust washers onto the 2 front differential side gears.

    3. A005GN5

      Install the 2 front differential side gears, 2 front differential pinions, and 2 front differential pinion thrust washers onto the front differential case.

      Tech Tips

      While rotating the front differential side gears, install the 2 front differential pinions and 2 front differential pinion thrust washers.

  2. INSTALL FRONT NO. 1 DIFFERENTIAL PINION SHAFT


    1. Coat the front No. 1 differential pinion shaft with MP grease.

    2. A005JU0

      Install the front No. 1 differential pinion shaft onto the front differential case so that the hole for the front differential pinion shaft straight pin is aligned with the hole in the front differential case.

  3. INSPECT FRONT DIFFERENTIAL SIDE GEAR BACKLASH

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  4. INSTALL FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


    1. A005HHX

      Using a pin punch 5 mm and a hammer, install the front differential pinion shaft straight pin onto the front differential case.

    2. A005K34

      Using a chisel and a hammer, stake the front differential case hole.