CLUTCH UNIT(for EC63) REMOVAL

CAUTION / NOTICE / HINT

Note

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

PROCEDURE


  1. REMOVE MANUAL TRANSAXLE ASSEMBLY

    Click here

  2. REMOVE NO. 1 CLUTCH HOUSING COVER

    A005GWD

    1. Remove the No. 1 clutch housing cover from the transaxle.

  3. REMOVE CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE

    A005JT5

    1. Using a union nut wrench 10 mm, separate the clutch release cylinder to flexible hose tube from the clutch release bleeder sub-assembly.

    2. Remove the 2 bolts and clutch release cylinder to flexible hose tube.

  4. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY


    1. A005HYH

      Remove the bolt and wire harness clamp bracket.

    2. A005J5H

      Using a union nut wrench 10 mm, separate the clutch release bleeder from the bleeder clutch release tube.

    3. Remove the 2 bolts and clutch release bleeder sub-assembly.

  5. REMOVE RELEASE CYLINDER BLEEDER PLUG CAP

    Click here

  6. REMOVE RELEASE CYLINDER BLEEDER PLUG

    Click here

  7. REMOVE CLUTCH TUBE BOOT

  8. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

    A005I7O

    1. Remove the 3 bolts and remove the clutch release with bearing cylinder assembly and bleeder clutch release tube.

  9. REMOVE BLEEDER CLUTCH RELEASE TUBE

    A005HLE

    1. Using a union nut wrench 10 mm, remove the bleeder clutch release tube from the clutch release with bearing cylinder assembly.

  10. REMOVE CLUTCH FLEXIBLE HOSE BRACKET

    A005LKE

    1. Remove the bolt and clutch flexible hose bracket.

  11. REMOVE CLUTCH COVER ASSEMBLY

    A005LP4E03
    Text in Illustration
    *a Matchmarks

    1. Put the matchmarks on the clutch cover and the flywheel.

    2. Loosen each set bolt one turn at a time in the order shown in the illustration until the spring tension is released.

    3. Remove the set bolts and pull off the clutch cover.

      Note

      Do not drop the clutch disc.

  12. REMOVE CLUTCH DISC ASSEMBLY