CLUTCH ACTUATOR(for EC65A) INSTALLATION

PROCEDURE

1. INSTALL NO. 1 CLUTCH ACTUATOR BRACKET

   
   

   1. 

      Temporarily tighten the bolt B.

   2. Tighten the bolt A.

      Torque:

      17 N*m  { 173 kgf*cm, 13 ft.*lbf }

   3. Tighten the bolt B, C and D.

      Torque:

      17 N*m  { 173 kgf*cm, 13 ft.*lbf }

   4. Install the wire harness clamp bracket with the bolt onto the No. 1 clutch actuator assembly.

      Torque:

      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

2. INSTALL CLUTCH ACTUATOR ASSEMBLY

   
   

   1. 

      Temporarily tighten the bolt B.

   2. Tighten the bolt A.

      Torque:

      17 N*m  { 173 kgf*cm, 13 ft.*lbf }

   3. Tighten the bolt B and C.

      Torque:

      17 N*m  { 173 kgf*cm, 13 ft.*lbf }

3. INSTALL BLEEDER CLUTCH RELEASE TUBE

   
   

   1. Using a union nut wrench 10 mm, install the bleeder clutch release tube.

      Torque:

      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where union nut wrench is combined with a torque wrench Click here.

4. INSTALL WIRE HARNESS CLAMP BRACKET

   
   

   1. Connect the connector onto the clutch actuator and engage the wire harness clamp onto the wire harness clamp bracket.

   2. Install the wire harness clamp bracket with the bolt.

      Torque:

      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

5. INSTALL AIR CLEANER BRACKET

   Click here

6. BLEED CLUTCH LINE

   Click here

7. PERFORM INITIALIZATION OF MULTI-MODE MANUAL TRANSMISSION ECU

   Click here

8. PERFORM LEARNING OF MULTI-MODE TRANSMISSION SYSTEM

   Click here

9. PERFORM SYNCHRONIZATION POSITION CALIBRATION

   Click here

10. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

    Click here

11. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

    Click here

12. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

    Click here