CLUTCH MASTER CYLINDER(for LHD) INSTALLATION

PROCEDURE

1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS

   
   

   1. Install the lock nut onto the push rod.

   2. Install the clutch master cylinder push rod clevis.

   3. Tighten the lock nut and check the dimension A is same as the dimension A that has been measured.

      Note

      When tightening the lock nut, be sure to hold the clevis in place by its hexagonal portion.

      Torque:

      12 N*m  { 120 kgf*cm, 9 ft.*lbf }

2. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY

   
   

   1. Install the clutch master cylinder assembly with the 2 nuts.

      Torque:

      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

3. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE

   
   

   1. Using a union nut wrench 10 mm, connect the clutch master cylinder to flexible hose tube.

      Torque:

      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where union nut wrench is combined with a torque wrench Click here.

4. INSTALL CLUTCH RESERVOIR TUBE

   
   

   1. Connect the clutch reservoir tube with the clip to the clutch master cylinder assembly.

5. INSTALL BRAKE BOOSTER ASSEMBLY

   Click here

6. BLEED CLUTCH LINE

   Click here

7. INSPECT FOR BRAKE FLUID LEAK

8. INSPECT FLUID LEVEL

   Click here

9. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY

   Click here