CLUTCH PEDAL(for RHD) ON-VEHICLE INSPECTION

PROCEDURE


  1. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY

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    *a Push Rod Play and Free Play Adjust Point
    *b Pedal Height Adjust Point
    *c Pedal Height

    1. Pull back the floor carpet.

    2. Check that the pedal height is correct.

      Pedal height from floor
      144.5 to 154.5 mm (5.689 to 6.083 in.)

    3. If the pedal height is not as specified, adjust it as follows.


      1. Loosen the lock nut and turn the stopper bolt until the correct height is obtained.

      2. Tighten the lock nut.

        Torque:
        16 N*m  { 160 kgf*cm, 12 ft.*lbf }

  2. INSPECT AND ADJUST PEDAL FREE PLAY AND PUSH ROD PLAY

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    *a Push Rod Play
    *b Pedal Free Play

    1. Check that the pedal free play and push rod play are correct.


      1. Depress the pedal until clutch resistance begins to be felt.

        Pedal free play
        5.0 to 15.0 mm (0.197 to 0.591 in.)

      2. Gently depress the pedal until the resistance begins to increase a little.

        Push rod play at pedal top
        1.0 to 5.0 mm (0.039 to 0.197 in.)

    2. Adjust the pedal free play and push rod play.


      1. Loosen the lock nut and turn the push rod until the correct free play and push rod play are obtained.

      2. Tighten the lock nut.

        Torque:
        12 N*m  { 120 kgf*cm, 9 ft.*lbf }

      3. After adjusting the pedal free play, check the pedal height.

        Note


        • When loosening the lock nut, be suer to hold the clevis in place by its hexagonal portion.

        • When tightening the lock nut, be sure to hold the clevis in place by its hexagonal portion.

  3. INSPECT AND ADJUST CLUTCH RELEASE POINT

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    *a 25 mm (0.98 in.) or more
    *b Release Point
    *c Pedal Stroke
    *d Full Stroke End Position

    1. Check the clutch release point.


      1. Pull the parking brake lever and install wheel stoppers.

      2. Start the engine and run it at idle.

      3. Without depressing the clutch pedal, slowly move the shift lever into reverse until the gears come into contact.

      4. Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position.

        Standard distance
        25 mm (0.98 in.) or more (From pedal stroke end position to release point)

        • If the distance is not as specified, perform the following operations.

        • Check pedal height.

        • Check push rod play and pedal free play.

        • Bleed the clutch line.

        • Check the clutch cover assembly and disc assembly.

        Tech Tips

        Pedal Stroke : 120 to 130 mm (4.724 to 5.118 in.)