STARTER REASSEMBLY

PROCEDURE


  1. INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A005J9B

      Apply high-temperature grease to the 3 planet gears and the starter center bearing clutch sub-assembly.

      Tech Tips

      Apply approximately 0.5 g of high-temperature grease total to the planet gear section, end section, and pins without depression.

      Text in Illustration
      A005GO2 High-temperature Grease
    2. A005H2GE01
      Text in Illustration
      *1 Pins without Depressions

      Install the 3 planet gears to the pins without depressions on the starter center bearing clutch sub-assembly.

    3. A005K93

      Engage the 3 claws and install the starter armature plate to the starter center bearing clutch sub-assembly.

    4. A005HBXE01
      Text in Illustration
      *a Depression
      *b Protrusion

      Align the depression in the starter drive housing assembly with the protrusion on the starter center bearing clutch sub-assembly and install the starter center bearing clutch subassembly.

    5. Install the rubber seal to the starter drive housing assembly.

  2. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. A005HEX

      Install the starter commutator end frame assembly to the starter brush holder assembly as shown in the illustration.

    2. Tech Tips

      If the attachment location is not correct, the through bolt cannot be attached.

    3. A005JB5

      Spread the brushes on the starter brush holder assembly, and install the starter armature assembly to the starter brush holder assembly.

  3. INSTALL STARTER ARMATURE ASSEMBLY


    1. A005L1JE01
      Text in Illustration
      *1 Hammer

      Install the starter yoke assembly while holding down the starter armature assembly and the starter brush holder assembly with the handle of a hammer.

      Tech Tips

      The starter armature assembly will be attracted by the magnetic field of the starter yoke assembly, so the starter armature assembly is held with the handle of the hammer.

  4. INSTALL STARTER YOKE ASSEMBLY


    1. A005KPJE01
      Text in Illustration
      *a Protrusion
      *b Depression

      Align the depression in the starter yoke assembly with the protrusion on the starter center bearing clutch sub-assembly.

    2. A005MB4

      Install the starter yoke assembly with the 3 through bolts with 7 mm socket tool.

      Torque:
      3.0 N*m  { 31 kgf*cm, 27 in.*lbf }

  5. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. A005GDKE01
      Text in Illustration
      *1 Starter Pinion Drive Lever
      *2 Hook

      Catch the hook on the magnet starter switch assembly on the starter pinion drive lever from the top of the lever.

    2. A005KOOE01
      Text in Illustration
      *1 Terminal C

      Push down the back of the magnet starter switch assembly and connect it to the terminal C.

      Note


      • Connect the magnet starter switch assembly securely to the terminal C.

      • Check that the parts are free of foreign matter, oil, or grease.

    3. A005KOM

      Install the magnet starter switch assembly with the 2 bolts with 7 mm socket tool.

      Torque:
      3.0 N*m  { 31 kgf*cm, 27 in.*lbf }