STARTER DISASSEMBLY

PROCEDURE


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A005KOM

      Remove the 2 bolts with 7 mm socket tool.

    2. A005GDKE01
      Text in Illustration
      *1 Starter Pinion Drive Lever
      *2 Hook

      Remove the hook from the starter pinion drive lever while lifting the rear of the magnet starter switch assembly, and then remove the magnet starter switch assembly.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A005MB4

      Remove the 3 through bolts with 7 mm socket tool.

    2. Remove the starter yoke assembly.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A005JV0

      Remove the starter commutator end frame assembly.

    2. A005HELE01
      Text in Illustration
      *1 Hammer

      Remove the starter yoke assembly while holding down the starter armature assembly and the starter brush holder assembly with the handle of a hammer.

      Tech Tips

      The starter armature assembly will be attracted by the magnetic field of the starter yoke assembly, so the starter armature assembly is held with the handle of the hammer.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. A005MA6

      Remove the starter armature assembly from the starter brush holder assembly.

  5. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A005L3M

      Remove the rubber seal from the starter drive housing assembly.

    2. A005KN2

      Remove the starter center bearing clutch sub-assembly from the starter drive housing assembly.

    3. A005K93

      Disengage the 3 claws and remove the starter armature plate from the starter center bearing clutch sub-assembly.

    4. A005H2G

      Remove the 3 planet gears from the starter center bearing clutch sub-assembly.