OIL PUMP INSTALLATION

PROCEDURE


  1. INSTALL OIL PUMP ASSEMBLY


    1. Install 2 new O-rings onto the 2 locations as shown in the illustration.

    2. Apply seal packing to the oil pump assembly, cylinder head and cylinder block as shown in the illustration.

      A005HKAE01
      Text in Illustration
      *a Apply Seal Packing to the Inner Corners *b Seal Width (Other Part)
      *c Seal Width (Water Pump Part) *d Seal Packing Application Width 10 mm or more
      *e Apply enough seal packing so that it will protrude beyond the timing chain cover installation surface - -
      Seal packing
      Water pump part: Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent
      Other part: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Install the oil pump assembly within 3 minutes and tighten the bolts and nut within 15 minutes of applying seal packing.

      • Do not expose the seal to engine oil for at least 2 hours after the installation.

    3. A005JT2

      Align the keyway of the oil pump rotor with the rectangular portion of the crankshaft, and slide the oil pump into place.

    4. Temporarily install the oil pump assembly and wire harness bracket with the 16 bolts and nut.

      A005K67E02
      Text in Illustration
      *1 Wire Harness Bracke - -

      Note

      Do not apply oil to the bolt A

    5. Tighten the bolts and nut in the sequence shown in the illustration.

      Torque:
      bolt A
      41 N*m  { 418 kgf*cm, 30 ft.*lbf }
      bolt B
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
      bolt C
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
      nut D
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }
      bolt E
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

      Note


      • Be careful not to disturb the seal packing.

      • After installing the oil pump assembly, install the mounting bracket and water pump within 15 minutes.

      Tech Tips

      Each bolt length is as follows.

      A: 30 mm (1.181 in.)

      B: 35 mm (1.378 in.)

      C: 20 mm (0.787 in.)

      E: 14 to 20 mm (0.551 to 0.787 in.), Double ended bolt

  2. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET


    1. Install the transverse engine engine mounting bracket with the 4 bolts.

      Torque:
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }

  3. INSTALL ENGINE WATER PUMP ASSEMBLY

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  4. INSTALL WATER PUMP PULLEY

    Click here

  5. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

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  6. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

    Click here

  7. INSTALL CRANK POSITION SENSOR

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  8. INSTALL CRANKSHAFT DAMPER SUB-ASSEMBLY


    1. Align the pin hole of the crankshaft damper with the pin and install the crankshaft damper sub-assembly.

    2. Provisionally install the bolt.

    3. A005JKPE01
      Text in Illustration
      *a Hold
      *b Tighten

      Using 2 SSTs, tighten the bolt while holding the crankshaft damper sub-assembly.

      SST
      09213-14010   ( 91651-60865 )
      09330-00021
      Torque:
      128 N*m  { 1305 kgf*cm, 95 ft.*lbf }

      Note


      • Check the SST installation positions when installing them, to avoid the SST fixing bolts from coming into contact with the oil pump assembly.

      • Be careful not let SST slip during the work.

  9. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH


    1. A005GDQE02

      Position the engine mounting insulator subassembly RH as shown in the illustration.

      Text in Illustration
      A005GO2 Bolt
      A005IBX Nut

    2. Temporarily install the engine mounting insulator sub-assembly RH with the 4 bolts and 2 nuts.

    3. Tighten the bolt A in the order shown in the illustration.

      Torque:
      52 N*m  { 530 kgf*cm, 38 ft.*lbf }

    4. Install the bolt B and 2 nuts.

      Torque:
      52 N*m  { 530 kgf*cm, 38 ft.*lbf }

  10. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

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  11. INSTALL FUEL VAPOR FEED HOSE ASSEMBLY

    Click here

  12. INSTALL VENTILATION HOSE

    Click here

  13. INSTALL NO.1 IGNITION COIL

    Click here

  14. INSTALL GENERATOR BRACKET

    Click here

  15. INSTALL GENERATOR ASSEMBLY

    Click here

  16. INSTALL FAN AND GENERATOR V BELT

    Click here

  17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Torque:
    5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  18. ADD ENGINE OIL

    Click here

  19. ADD COOLANT

    Click here

  20. INSPECT ENGINE OIL LEVEL

    Click here

  21. INSPECT FOR OIL LEAK

  22. INSPECT FOR COOLANT LEAK

    Click here

  23. INSTALL ENGINE UNDER COVER RH

    Click here

  24. INSTALL FRONT WHEEL RH

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }