OIL PUMP INSTALLATION

PROCEDURE


  1. INSTALL OIL PUMP ASSEMBLY

    A005KOK

    1. Install 2 new O-rings onto the 2 locations as shown in the illustration.

    2. Apply seal packing to the oil pump assembly, cylinder head and cylinder block as shown in the illustration.

      A005LUIE10
      Text in Illustration
      *a Seal Packing *b Seal Width (Other Part)
      *c Seal Width (Water Pump Part) - -
      Seal packing
      Water pump part Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent
      Other part Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Install the oil pump assembly within 3 minutes and tighten the bolts and nut within 15 minutes of applying seal packing.

      • Do not expose the seal to engine oil for at least 2 hours after the installation.

    3. A005JT2

      Align the keyway of the oil pump rotor with the rectangular portion of the crankshaft, and slide the oil pump into place.

    4. A005HNUE03

      Install the oil pump assembly with the 15 bolts and the nut. Tighten the bolts and nut uniformly in several steps.

      Torque:
      bolt A
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }
      bolt B
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
      bolt C
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
      nut D
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }
      bolt E
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

      Note

      After installing the oil pump assembly, install the mounting bracket and water pump within 15 minutes.

      Tech Tips

      Each bolt length is as follows.

      A: 30 mm (1.181 in.)

      B: 35 mm (1.378 in.)

      C: 20 mm (0.787 in.)

      E: 14 to 20 mm (0.551 to 0.787 in.), Double ended bolt

  2. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET


    1. Install the transverse engine engine mounting bracket with the 4 bolts.

      Torque:
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }

  3. INSTALL WATER PUMP ASSEMBLY

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  4. INSTALL WATER PUMP PULLEY

    Click here

  5. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

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  6. INSTALL CRANKSHAFT POSITION SENSOR

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  7. INSTALL CRANKSHAFT DAMPER SUB-ASSEMBLY


    1. Align the pin hole of the crankshaft damper with the pin and install the crankshaft damper sub-assembly.

    2. Provisionally install the bolt.

    3. A005I2BE01
      Text in Illustration
      *a Hold
      *b Tighten

      Using 2 SST, tighten the bolt while holding the crankshaft damper sub-assembly.

      SST
      09213-14010   ( 91651-60865 )
      09330-00021
      Torque:
      128 N*m  { 1305 kgf*cm, 95 ft.*lbf }

      Note

      Check the SST installation positions when installing them, to avoid the SST fixing bolts from coming into contact with the oil pump assembly.

  8. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH


    1. Install the engine mounting insulator sub-assembly RH with the 4 bolts and 2 nuts.

      Torque:
      52 N*m  { 530 kgf*cm, 38 ft.*lbf }

  9. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

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  10. INSTALL NO. 2 VENTILATION HOSE

    Click here

  11. INSTALL VENTILATION HOSE

    Click here

  12. INSTALL NO. 1 IGNITION COIL

    Click here

  13. INSTALL GENERATOR ASSEMBLY

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  14. INSTALL FAN AND GENERATOR V BELT

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  15. ADJUST FAN AND GENERATOR V BELT

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  16. INSPECT FAN AND GENERATOR V BELT

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  17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Torque:
    5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  18. ADD ENGINE OIL

    Click here

  19. ADD COOLANT

    Click here

  20. INSPECT ENGINE OIL LEVEL

    Click here

  21. INSPECT FOR OIL LEAK

  22. INSPECT FOR COOLANT LEAK

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  23. INSTALL ENGINE UNDER COVER RH

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  24. INSTALL FRONT WHEEL RH

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }