OIL PUMP REMOVAL

PROCEDURE


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE FRONT WHEEL RH

  3. REMOVE ENGINE UNDER COVER RH

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  4. DRAIN ENGINE OIL

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  5. DRAIN COOLANT

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  6. REMOVE FAN AND GENERATOR V BELT

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  7. REMOVE GENERATOR ASSEMBLY

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  8. REMOVE NO. 1 IGNITION COIL

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  9. DISCONNECT VENTILATION HOSE

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  10. DISCONNECT NO. 2 VENTILATION HOSE

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  11. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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  12. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

    A005KWW

    1. Place a wooden block on a jack underneath the engine.

    2. A005H4F

      Remove the 4 bolts and 2 nuts and remove the engine mounting insulator sub-assembly RH.

  13. REMOVE CRANKSHAFT DAMPER SUB-ASSEMBLY

    A005HWTE05
    Text in Illustration
    *a Timing Notch

    1. Set the No. 1 cylinder to TDC/compression.


      1. Turn the crankshaft damper sub-assembly, and align its timing notch with timing mark "0" of the oil pump.

      2. A005HQ5E07
        Text in Illustration
        *a Timing Marks

        Check that the timing marks on the camshaft timing sprocket and the camshaft timing gear are all facing upward as shown in the illustration.

        If not, turn the crankshaft 1 complete revolution (360°) and align the marks as above.

    2. A005I2BE01
      Text in Illustration
      *a Hold
      *b Loosen

      Using 2 SSTs, loosen the bolt while holding the crankshaft damper sub-assembly.

      SST
      09213-14010   ( 91651-60865 )
      09330-00021

      Note

      Check the SST installation positions when installing them, to avoid the SST fixing bolts from coming into contact with the oil pump assembly.

    3. Remove the SSTs and the bolt.

    4. Remove the crankshaft damper sub-assembly.

  14. REMOVE CRANKSHAFT POSITION SENSOR

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  15. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

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  16. REMOVE WATER PUMP PULLEY

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  17. REMOVE WATER PUMP ASSEMBLY

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  18. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET

    A005LY1

    1. Remove the 4 bolts and remove the transverse engine engine mounting bracket.

  19. REMOVE OIL PUMP ASSEMBLY

    A005HNU

    1. Remove the 15 bolts and the nut.

    2. A005MCBE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, prize the oil pump assembly to remove it.

      Note

      Do not damage the contact surfaces of the oil pump assembly and oil pan sub-assembly.

    3. A005KOK

      Remove the 2 O-rings from the cylinder block and oil pan sub-assembly.