OIL PUMP INSTALLATION

PROCEDURE


  1. INSTALL TIMING CHAIN COVER OIL SEAL


    1. A005GYGE01

      Using SST and a hammer, tap in a new oil seal until its surface is flush with the timing chain cover edge.

      SST
      09950-60010   ( 09951-00250, 09951-00410, 09952-06010 )
      09950-70010   ( 09951-07150 )

      Note

      Do not tap the oil seal at an angle.

    2. Apply a light coat of MP grease to the timing chain cover oil seal lip.

      Note

      Keep the seal lip free of foreign matter.

  2. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    1. A005MCHE02
      Text in Illustration
      *1 Adhesive

      Apply adhesive to 2 or 3 threads of the plug.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    2. Using an 8 mm socket hexagon wrench, install the plug.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

      Note


      • Install the plug within 3 minutes after applying adhesive.

      • Do not start the engine within 1 hour after installation.

    3. Remove any old packing material remaining on the sealing surfaces before applying seal packing.

    4. Clean and degrease the contact surfaces of the timing chain cover, camshaft housing, cylinder head, cylinder block, and oil pan and confirm that no oil, moisture, or other foreign matter remains on the surfaces.

      A005M36E04
      Text in Illustration
      *a Clean and degrease - -

    5. Install 2 new O-rings.

    6. Apply seal packing to the timing chain cover as shown in the following illustration.

      A005JV2E09

      Note


      • When there is oil on contact surfaces, wipe them with oil-free cloth before applying seal packing.

      • Install the chain cover within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

      Tech Tips

      Areas A - A and B - B are the joints between the cylinder block and oil pan, cylinder block and cylinder head, and cylinder head and camshaft housing.

      Seal Packing Application Chart
      Area Seal Packing Diameter Seal Packing

      Continuous Line Area

      Except A - A and B - B

      		 3.5 to 4.5 mm (0.138 to 0.177 in.) Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Dashed Line Area 2.0 to 3.0 mm (0.0787 to 0.118 in.) Toyota Genuine Seal Packing Black 1282B, Three Bond 1282B or equivalent
      Text in Illustration
      *a Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent *b Toyota Genuine Seal Packing Black 1282B, Three Bond 1282B or equivalent

    7. Align the oil pump drive rotor spline and the crankshaft as shown in the illustration.

      A005J22

    8. Install the chain cover to the crankshaft.

    9. A005K0PE02

      Temporarily install the engine mounting bracket RH with the 3 bolts.

      Bolt Length
      Item Length
      Bolt A 80 mm (3.15 in.)
      Bolt B 40 mm (1.57 in.)

    10. Connect the radio setting condenser connector.

    11. Temporarily tighten the timing chain cover with the 24 bolts and a new seal washer.

      A005JN1E03
      Text in Illustration
      *1 Seal Washer - -

      Tech Tips


      • Apply adhesive to the threads of bolt E.

      • Apply adhesive to bolt E more than 7.0 mm (0.275 in.) from the bolt tip.

      Bolt E
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      Bolt Length
      Item Length
      Bolt A 40 mm (1.575 in.) or 50 mm (1.969 in.)
      Bolt B 40 mm (1.575 in.)
      Bolt C 35 mm (1.378 in.)
      Bolt D, E 25 mm (0.984 in.)

    12. Fully tighten the timing chain cover with the 27 bolts as shown in the illustration.

      Torque:
      Bolt A
      71 N*m  { 724 kgf*cm, 52 ft.*lbf }
      Bolt B, D, E
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }
      Bolt C
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  3. INSTALL CRANKSHAFT PULLEY ASSEMBLY

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  4. INSTALL CRANK POSITION SENSOR

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  5. INSTALL NO. 2 WATER INLET HOUSING GASKET

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  6. INSTALL WATER INLET

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  7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

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  8. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

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  9. INSTALL NO. 1 WATER BY-PASS PIPE

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  10. INSTALL VENTILATION HOSE

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  11. INSTALL NO. 2 VENTILATION HOSE

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  12. INSTALL IGNITION COIL ASSEMBLY

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  13. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

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  14. INSTALL OIL LEVEL DIPSTICK SUB-ASSEMBLY

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  15. SUSPEND ENGINE ASSEMBLY

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  16. REMOVE ENGINE FROM ENGINE STAND

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