RADIATOR INSTALLATION

CAUTION / NOTICE / HINT

CAUTION:

Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing Click here.

PROCEDURE


  1. INSTALL RADIATOR DRAIN COCK


    1. Install the radiator drain cock onto the radiator assembly.

  2. INSTALL GROMMET


    1. Install the 2 grommets onto the radiator assembly.

  3. INSTALL RADIATOR SUPPORT CUSHION


    1. Install the 2 radiator support cushions onto the radiator assembly.

  4. INSTALL FAN SHROUD

    A005JL6

    1. Engage the 2 claws and install the fan shroud.

  5. INSTALL NO. 2 RADIATOR HOSE


    1. Install No. 2 radiator hose with the clip.

  6. INSTALL RADIATOR ASSEMBLY


    1. A005KDB

      Engage the 2 claws and install the radiator assembly onto the vehicle.

      Note

      Do not apply excessive force to the cooler condenser assembly or piping when installing the radiator assembly.

    2. Connect the cooling fan motor connector and wire harness clamp.

  7. CONNECT NO. 2 RADIATOR HOSE

    A005MEGE04
    Text in Illustration
    *a Upper Side
    *b RH Side
    *c 180°
    *d Yellow Mark

    1. Connect No. 2 radiator hose with the clip.

  8. INSTALL NO. 3 RADIATOR HOSE

    A005KHXE04
    Text in Illustration
    *a Upper Side
    *b LH Side
    *c RH Side
    *d 225°
    *e 90°
    *f Paint Mark
    *g Yellow Mark

    1. Install No. 3 radiator hose with the 2 clips.

  9. CONNECT RADIATOR RESERVOIR TANK HOSE


    1. Connect the radiator reservoir tank hose to the water filler.

  10. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. Install the upper radiator support sub-assembly with the 4 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    2. Connect the horn assembly connector.

  11. INSTALL HOOD LOCK ASSEMBLY


    1. Install the hood lock assembly with the 3 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Install the hood lock control cable assembly with the 2 clamps.

  12. INSTALL NO. 1 COOLER COVER


    1. Insert the 2 pins of No. 1 cooler cover into the radiator support LWR.

    2. Install No. 1 cooler cover with the 2 clips.

  13. INSTALL COOLING FAN MOTOR CONNECTOR

  14. INSTALL AIR CLEANER ASSEMBLY

    Click here

  15. INSTALL HEADLIGHT ASSEMBLY

    Click here

  16. ADD COOLANT

    Click here

  17. INSPECT FOR COOLANT LEAK

    Click here

  18. INSPECT SRS WARNING LIGHT

    Click here

  19. ADJUST HOOD LOCK ASSEMBLY

    Click here