THERMOSTAT REMOVAL

PROCEDURE


  1. DRAIN ENGINE COOLANT

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  2. REMOVE GENERATOR ASSEMBLY (for 80A Type)

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  3. REMOVE GENERATOR ASSEMBLY (for 100A Type)

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  4. DISCONNECT NO. 1 WATER BY-PASS PIPE


    1. A005JR2

      Remove the bolt.

    2. Loosen the hose clip and disconnect the No. 1 radiator hose from the water inlet.

  5. DISCONNECT NO. 2 RADIATOR HOSE


    1. A005KJF

      Loosen the hose clip and disconnect the No. 2 radiator hose from the water inlet.

  6. REMOVE WATER INLET


    1. A005JDG

      Remove the 3 bolts and the water inlet.

  7. REMOVE NO. 2 WATER INLET HOUSING GASKET


    1. A005GNKE02
      Text in Illustration
      *1 No. 2 Water Inlet Housing Gasket

      Remove the No. 2 water inlet housing gasket from the water inlet.

  8. REMOVE THERMOSTAT


    1. A005LJAE01
      Text in Illustration
      *1 Frame

      Remove the frame from the water inlet.

      Tech Tips

      Using needle nose pliers, push down on the frame to compress the spring. While the spring is compressed, turn the frame to remove it from the water inlet.

    2. Remove the spring and element.