INTERCOOLER INSTALLATION

PROCEDURE


  1. INSTALL GROMMET


    1. Install the 2 grommets.

  2. INSTALL RADIATOR SUPPORT CUSHION


    1. Install the radiator support cushion.

  3. INSTALL INTERCOOLER ASSEMBLY


    1. Install the intercooler assembly.

  4. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. Install the upper radiator support sub-assembly with the 4 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    2. Engage the 2 clamps and install the hood lock assembly with the 3 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    3. Engage the 2 clamps and connect the wire harness.

    4. Connect the airbag sensor connector.

    5. Connect the horn connector.

  5. INSTALL AIRBAG SENSOR BRACKET

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  6. INSTALL RADIATOR RESERVE TANK ASSEMBLY


    1. Install the radiator reserve tank assembly with the bolt.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

  7. CONNECT NO. 2 AIR HOSE


    1. A005M1EE01
      Text in Illustration
      *a View A
      *b Upper Side
      *c Rear Side
      *d Clamp installation range

      Connect the No. 2 air hose to the intercooler assembly with the hose clamp.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

    2. Engage the 2 clamps and connect the wire harness.

  8. CONNECT NO. 3 AIR HOSE


    1. A005K0YE01
      Text in Illustration
      *a View A
      *b Upper Side
      *c Rear Side
      *d Clamp installation range

      Connect the No. 3 air hose to the intercooler assembly with the hose clamp.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  9. INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    1. Install the air cleaner case sub-assembly with the 3 bolts.

      Torque:
      7.8 N*m  { 80 kgf*cm, 69 in.*lbf }

  10. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY


    1. Install the air cleaner filter element.

  11. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    1. A005HGHE03
      Text in Illustration
      *a Upper Side
      *b Front Side

      Connect the air cleaner hose with hose clamp to the air cleaner cap.

      Torque:
      3.0 N*m  { 31 kgf*cm, 27 in.*lbf }

    2. Install the air cleaner cap onto the air cleaner case and then lock the 2 lock clamps.

    3. Connect the mass air flow meter connector.

    4. Engage the 4 clamps to the air cleaner cap.

  12. INSTALL CENTER ENGINE UNDER COVER

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  13. INSTALL HEADLIGHT ASSEMBLY

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