INTERCOOLER REMOVAL

PROCEDURE


  1. REMOVE HEADLIGHT ASSEMBLY

    Click here

  2. REMOVE CENTER ENGINE UNDER COVER

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  3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A005H0M

      Disconnect the mass air flow meter connector.

    2. Disengage the 4 clamps and separate the wire harness from the air cleaner cap.

    3. A005KZ7

      Disengage the 2 lock clamps and separate the air cleaner cap.

    4. Loosen the hose clamp and remove the air cleaner cap.

  4. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY


    1. A005L3C

      Remove the air cleaner filter element.

  5. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. A005JDN

      Remove the 3 bolts and the air cleaner case.

  6. DISCONNECT NO. 3 AIR HOSE


    1. A005IC1

      Loosen the hose clamp and disconnect the No. 3 air hose.

  7. DISCONNECT NO. 2 AIR HOSE


    1. A005JUF

      Loosen the hose clamp and disconnect the No. 2 air hose.

  8. SEPARATE RADIATOR RESERVE TANK ASSEMBLY


    1. A005HPC

      Remove the bolt and separate the radiator reserve tank.

  9. REMOVE AIRBAG SENSOR BRACKET

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  10. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. A005GWV

      Disconnect the horn connector.

    2. A005GUU

      Disconnect the airbag sensor connector.

    3. A005KI9

      Disengage the 2 clamps and disconnect the wire harness.

    4. A005GYH

      Disengage the 2 clamps and remove the 3 bolts, disconnect the hood lock assembly.

    5. A005LA4

      Remove the 4 bolts and the upper radiator support sub-assembly.

  11. REMOVE INTERCOOLER ASSEMBLY


    1. A005L27

      Disengage the 2 clamps and separate the wire harness.

    2. A005H74

      Disconnect the vacuum hose.

    3. A005LHR

      Remove the intercooler assembly.

  12. REMOVE RADIATOR SUPPORT CUSHION


    1. A005JA7

      Remove the radiator support cushion.

  13. REMOVE GROMMET


    1. A005IAC

      Remove the 2 grommets.