FUEL TANK INSTALLATION

PROCEDURE


  1. INSTALL NO. 2 FUEL TANK FILLER PIPE SUPPORT


    1. A005I0J

      Engage the clamp and install the No. 2 fuel tank filler pipe support as shown in the illustration.

      Text in Illustration
      A005IBX Front of Vehicle

  2. INSTALL NO. 1 FUEL TANK FILLER PIPE SUPPORT


    1. A005IM4E01
      Text in Illustration
      *a Clamp Position
      *b Section
      A005IBX Front of Vehicle

      Install the No. 1 fuel tank filler pipe support as shown in the illustration.

  3. INSTALL FUEL HOSE CLAMP


    1. Install the fuel hose clamp.

  4. INSTALL NO. 2 FUEL EMISSION TUBE


    1. Engage the clamp and install the No. 2 fuel emission tube onto the fuel tank.

  5. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. Engage the clamp and install the fuel tank main tube onto the fuel tank.

  6. INSTALL NO. 1 CANISTER OUTLET HOSE SUB-ASSEMBLY


    1. Engage the clamp and install the No. 1 canister outlet hose onto the fuel tank.

  7. INSTALL FUEL TANK ASSEMBLY


    1. Clean and degrease the bolt holes.

    2. Set the fuel tank on the engine lifter.

    3. Install the fuel tank with 4 new bolts.

      Torque:
      14 N*m  { 146 kgf*cm, 11 ft.*lbf }

    4. Connect the fuel tank to filler pipe hose with the bolt and clamp.

      Torque:
      34 N*m  { 347 kgf*cm, 25 ft.*lbf }

  8. CONNECT NO. 2 FUEL EMISSION TUBE


    1. A005ICEE03
      Text in Illustration
      *1 Retainer
      *2 O-ring
      *3 Fuel Pipe
      *4 Nylon Tube
      A005GO2 Pinch

      Connect the No. 2 fuel emission tube with the clamp.

      Note


      • Check that there are no scratches or foreign objects on the connecting part.

      • Check that the No. 2 fuel emission tube is inserted securely.

  9. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. Line up the pipe and connector and push them together until a "click" sound is heard.

      A005ICCE01
      Text in Illustration
      *1 Retainer
      *2 Checker
      *3 Fuel Pipe
      *4 O-ring
      *5 Fuel Tube Connector
      *6 Nylon Tube
      A005GO2 Push

    2. Push the checker in to lock it.

      Note


      • Check that there are no scratches or foreign objects on the connecting part.

      • Check that the fuel tank main tube is inserted securely.

      • After installing the checker, check that the fuel tank main tube is securely connected by pulling on it.

  10. INSTALL FUEL TANK COVER VENT CASE SUB-ASSEMBLY


    1. Install the fuel tank cover vent case sub-assembly with the bolt and clip.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  11. INSTALL FRONT NO. 4 FLOOR HEAT INSULATOR


    1. Install the front No. 4 floor heat insulator with the 2 nuts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  12. ADD FUEL

  13. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

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