FUEL INJECTOR REMOVAL

PROCEDURE


  1. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  2. REMOVE VENTILATION HOSE

    A005LKI

    1. Disconnect the ventilation hose.

  3. REMOVE NO. 2 VENTILATION HOSE

    A005J6K

    1. Disconnect the No. 2 ventilation hose.

  4. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A005GNN

      Disconnect the 4 ignition coil connectors.

    2. A005K9S

      Disconnect the 4 fuel injector connectors.

    3. A005J7Z

      Disconnect the EGR valve connector from the EGR valve assembly.

    4. Disconnect the EGR gas temperature sensor connector.

    5. A005JI0

      Remove the bolt and remove the EGR gas temperature sensor bracket.

    6. A005GP1

      Disconnect the camshaft position sensor connector.

    7. Remove the bolt and remove the 3 wire harness brackets.

    8. A005LYU

      Remove the No. 2 fuel pipe clamp.

    9. A005MHN

      Pinch the tube connector and pull out the fuel pipe Click here.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The fuel tube connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • If the connector and the pipe are stuck, push and pull on the connector to release them while pinching the retainer, pull the connector out of the pipe carefully

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • Do not damage any of the clips. If a clip is damaged, replace it.

    10. A005GRB

      Remove the bolt and remove the wire harness bracket.

    11. Remove the bolt and remove the fuel delivery pipe bracket.

    12. A005MAY

      Remove the 2 bolts and remove the fuel delivery pipe sub-assembly with the 4 fuel injectors.

      Note

      Do not drop the fuel injectors when removing the fuel delivery pipe sub-assembly.

  5. REMOVE NO. 1 DELIVERY PIPE SPACER

    A005K6G

    1. Remove the 2 No. 1 delivery pipe spacers.

  6. REMOVE INJECTOR VIBRATION INSULATOR

    A005L8M

    1. Remove the 4 injector vibration insulators.

  7. REMOVE FUEL INJECTOR ASSEMBLY

    A005IGC

    1. Pull the 4 fuel injector assemblies out of the fuel delivery pipe sub-assembly.