EXHAUST GAS TEMPERATURE SENSOR INSTALLATION

PROCEDURE


  1. INSTALL EXHAUST GAS TEMPERATURE SENSOR


    1. A005M3FE03

      Using a union nut wrench (14 mm), install the 2 exhaust gas temperature sensors.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Note


      • Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

      • Do not damage the sensor.

      • Install the sensor as shown in the illustration.

  2. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. Install a new gasket onto the turbocharger.

    2. Temporarily install the exhaust manifold converter sub-assembly with the 3 new nuts and the bolt.

    3. Fully tighten the 3 new nuts first, and then tighten the bolt.

      Torque:
      Nut
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }
      Bolt
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

    4. Engage the 2 harness clamps to the harness bracket.

    5. Install the harness bracket with the bolt.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    6. Engage the 2 harness clamps to the No. 2 timing chain cover.

    7. Connect the 2 exhaust gas temperature sensor connectors.

  3. INSTALL NO. 1 VACUUM PIPE


    1. Temporarily install the No. 1 vacuum pipe with the bolt and the No. 1 vacuum pipe union nut.

    2. Using a union nut wrench (14 mm), fully tighten the No. 1 vacuum pipe union nut.

      Torque:
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    3. Fully tighten the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  4. INSTALL NO. 2 EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. Install a new gasket onto the exhaust manifold converter sub-assembly.

    2. Temporarily install the No. 2 exhaust manifold converter sub-assembly with the 2 nuts.

    3. Temporarily install the No. 3 manifold support bracket with the 3 bolts.

    4. Temporarily install the No. 4 manifold support bracket with the 3 bolts.

    5. Tighten the 2 nuts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  5. INSTALL NO. 3 MANIFOLD SUPPORT BRACKET


    1. A005JECE02

      Fully tighten the 3 bolts in the order shown in the illustration.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  6. INSTALL NO. 4 MANIFOLD SUPPORT BRACKET


    1. A005HJTE02

      Fully tighten the 3 bolts in the order shown in the illustration.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  7. INSTALL DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY


    1. Install the drive shaft heat insulator sub-assembly with the 2 nuts.

      Torque:
      18 N*m  { 179 kgf*cm, 13 ft.*lbf }

  8. INSTALL NO. 2 VACUUM PIPE


    1. Temporarily install the No. 2 vacuum pipe with the 2 bolts and the No. 2 vacuum pipe union nut.

    2. Fully tighten the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 14 ft.*lbf }

    3. Using a union nut wrench (14 mm), fully tighten the No. 1 vacuum pipe union nut.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  9. INSTALL VACUUM TRANSMITTING HOSE ASSEMBLY


    1. A005LIFE03
      Text in Illustration
      *a Front of vehicle
      *b RH side
      *c Paint mark

      Install the vacuum transmitting hose assembly.

  10. INSTALL NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY


    1. A005LYRE02
      Text in Illustration
      *a Front of vehicle
      *b RH side
      *c Paint mark

      Install the No. 2 vacuum transmitting hose assembly.

  11. INSTALL NO. 1 TURBO INSULATOR


    1. Install the No. 1 turbo insulator with the 3 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  12. INSTALL NO. 2 ENGINE COVER BRACKET


    1. Install the No. 2 engine cover bracket, the air fuel ratio sensor bracket and the harness bracket.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

    2. Engage the 2 engine wire harness clamps.

    3. Install the air fuel ratio sensor wire harness and engage the 4 wire harness clamps.

    4. Connect the air fuel ratio sensor connector.

  13. INSTALL DIFFERENTIAL PRESSURE SENSOR

    Click here

  14. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

    Click here

  15. INSTALL DRIVE SHAFT ASSEMBLY

    Click here

  16. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A005L7N

      Using a vernier caliper, measure the free length of the compression spring.

      Minimum length
      43.0 mm (1.693 in.)

      If the length is not as specified, replace the compression spring.

    2. A005HF7E21
      Text in Illustration
      *1 Gasket
      *2 Wooden Block

      Using a plastic hammer and a wooden block, tap in a new gasket until its surface is flush with the exhaust manifold.

      Note


      • Install the exhaust pipe gasket in the correct direction.

      • Do not damage the outer surface of the exhaust pipe gasket.

      • Do not reuse the exhaust pipe gasket.

      • Do not push in the gasket with the exhaust pipe when connecting it.

    3. Hang the front exhaust pipe assembly with the 3 exhaust pipe supports.

    4. Install the new gasket onto the front exhaust pipe assembly.

    5. Install the front exhaust pipe assembly to the tail exhaust pipe assembly with the 2 bolts.

      Torque:
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }

      Note

      Do not reuse the removed gasket.

    6. Install the front exhaust pipe assembly with the 2 compression springs and 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  17. INSTALL FRONT FLOOR CENTER BRACE

    Click here

  18. INSPECT FOR EXHAUST GAS LEAK

  19. INSTALL NO. 1 ENGINE COVER

    Click here

  20. PERFORM DIFFERENTIAL PRESSURE SENSOR LEARNING

    Click here