FUEL PUMP REMOVAL

PROCEDURE


  1. REMOVE REAR SEAT ASSEMBLY LH

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  2. DISCHARGE FUEL SYSTEM PRESSURE

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  3. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. A005H5EE01
      Text in Illustration
      *1 Protective Tape

      Remove the rear floor service hole cover.

    2. A005H4M

      Disconnect the fuel pump connector.

  4. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A005MD5

      Widen the tip of the tube joint clip and pull out the clip in the direction indicated by the arrow.

    2. Pull the fuel tank main tube out of the fuel suction with pump and gauge tube assembly to disconnect it.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The fuel tube connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

      • Do not damage any of the clips. If a clip is damaged, replace it.

  5. DISCONNECT NO. 2 FUEL EMISSION TUBE


    1. A005IP9

      Loosen the clamp and disconnect the No. 2 fuel emission tube.

  6. DISCONNECT NO. 1 CANISTER OUTLET HOSE SUB-ASSEMBLY


    1. A005HHC

      Disconnect the No. 1 canister outlet hose.

  7. REMOVE FUEL PUMP GAUGE RETAINER

    Note

    Before removing the fuel pump, clean the fuel pump and the surrounding area.


    1. A005GKGE01

      Set SST on the fuel pump gauge retainer.

      SST
      09808-14030

      Tech Tips


      • Securely attach the claws of SST to the protrusions of the fuel pump gauge retainer and fix SST in place.

      • Install SST while pressing the claws of SST against the fuel pump gauge retainer (towards the center of SST).

    2. A005GNME01

      Using SST, loosen the fuel pump gauge retainer.

      SST
      09808-14030
      Text in Illustration
      A005GO2 Turn

      Note


      • Do not use any tools other than those specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.

      • While pressing down on SST so that the claws of SST do not slip off the protrusions of the fuel pump gauge retainer, turn the fuel pump gauge retainer counterclockwise to loosen it.

      Tech Tips

      The protrusions of the fuel pump gauge retainer fit in the ends of SST.

    3. Remove the fuel pump gauge retainer while holding the fuel suction with pump and gauge tube assembly by hand.

  8. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY


    1. A005LTC

      Remove the fuel suction with pump and gauge tube assembly from the fuel tank.

      Note

      Do not bend the arm of the sender gauge.

  9. REMOVE FUEL SUCTION TUBE SET GASKET


    1. A005K2F

      Remove the fuel suction tube gasket from the fuel tank.