CYLINDER HEAD REASSEMBLY

PROCEDURE


  1. INSTALL CAMSHAFT BEARING CAP SETTING RING PIN


    1. A005L4YE06
      *1 4.5 to 5.5 mm

      Using a plastic-faced hammer, tap a new ring pin in to the specified protrusion height.

      Protrusion height
      4.5 to 5.5 mm (0.177 to 0.217 in.)

  2. INSTALL STUD BOLT


    1. Using "TORX" socket wrenches E5 and E7, install the 11 stud bolts.

      A005HZGE01
      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      for bolt A
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
      for bolt B
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      for bolt C
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
      for bolt D

  3. INSTALL VALVE STEM OIL SEAL

    A005H84E02
    Text in Illustration
    *a Intake
    *b Exhaust
    *c Gray
    *d Black

    1. Apply a light coat of engine oil to the valve stem oil seal.

      Note

      Installing the oil seal for intake and exhaust onto the opposite valve guide bush may cause failures.

      Tech Tips

      The intake valve oil seal is gray and the exhaust valve oil seal is black.

    2. A005GMEE01

      Using SST, push in a new oil seal.

      SST
      09201-41020

  4. INSTALL INTAKE VALVE

    A005HLQ

    1. Install the valve, spring seat, valve spring, and spring retainer.

      Note

      Install the parts into their original locations in the original order.

    2. A005H81E01

      Using SST, compress the valve spring and place the 2 retainer locks around the valve stem.

      SST
      09202-70020   ( 09202-00010 )
    3. A005KI8

      Using a pin-punch (5mm) and the valve stem (not in use) with its tip wrapped in tape, gently tap the valve stem tip to ensure a proper fit.

      Note

      Do not damage the valve stem tip.

  5. INSTALL EXHAUST VALVE


    1. Install the valve, spring seat, valve spring, and spring retainer.

    2. Using SST, compress the valve spring and place the 2 retainer locks around the valve stem.

      SST
      09202-70020   ( 09202-00010 )

    3. Using a pin-punch (5mm) and the valve stem (not in use) with the tip wrapped in tape, lightly tap the valve stem tip to ensure a proper fit.

      Note

      Do not damage the valve stem tip.

  6. INSTALL CYLINDER HEAD OIL NOZZLE

  7. INSTALL OIL CONTROL VALVE FILTER


    1. Install the oil control valve filter.

  8. INSTALL NO. 2 WITH HEAD TAPER SCREW PLUG

    A005LVU

    1. Using an 8 mm hexagon wrench, install the taper screw plug and a new gasket.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

  9. INSTALL NO. 1 WITH HEAD TAPER SCREW PLUG

    A005GON

    1. Using a 14 mm socket hexagon wrench, install the taper screw plug with a new gasket.

      Torque:
      80 N*m  { 816 kgf*cm, 60 ft.*lbf }