CAMSHAFT INSTALLATION

PROCEDURE


  1. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY

    Note

    Install the camshaft timing gear assembly onto the camshaft with the lock pin of the camshaft timing gear assembly released.


    1. A005JLTE06
      Text in Illustration
      *1 Straight Pin
      *2 Groove

      Put the camshaft timing gear assembly together with the straight pin and key groove misaligned as shown in the illustration.

    2. Turn the camshaft timing gear assembly clockwise while pushing it gently toward the camshaft. Push further at the position where the pin fits into the groove.

    3. Check that there is no clearance between the gear fringe and the camshaft.

    4. Tighten the flange bolt with the camshaft timing gear fixed.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

    5. Check that the locked in the most retarded position.

  2. INSTALL CAMSHAFT


    1. A005KMBE08
      Text in Illustration
      *1 No. 1 Valve Rocker Arm Sub-assembly
      *2 Valve Lash Adjuster Assembly
      *3 Valve Stem
      *4 Valve Stem Cap

      Make sure that the valve rocker arms are installed as shown in the illustration.

    2. Apply a light coat of engine oil to the camshaft and camshaft journals.

    3. A005KKYE08
      Text in Illustration
      *a Paint Mark
      *b Timing Mark

      Install the chain onto the camshaft timing gear with the paint mark and the timing mark aligned as shown in the illustration.

    4. A005JGOE01

      Examine the front marks and numbers on the No. 2 camshaft bearing caps and check that the sequence is as shown in the illustration. Then uniformly tighten the bolts, in several steps, in the sequence shown in the illustration.

      Torque:
      13 N*m  { 129 kgf*cm, 9 ft.*lbf }

      Note

      Tighten each bolt uniformly while keeping the camshaft level.

  3. INSTALL NO. 2 CAMSHAFT


    1. A005KMBE08
      Text in Illustration
      *1 No. 1 Valve Rocker Arm Sub-assembly
      *2 Valve Lash Adjuster Assembly
      *3 Valve Stem
      *4 Valve Stem Cap

      Make sure that the valve rocker arms are installed as shown in the illustration.

    2. A005J7M

      Install the No. 2 camshaft.

    3. A005GGJE08
      Text in Illustration
      *1 Pin
      *a Paint Mark
      *b Timing Mark

      Hold the chain and align the timing mark on the camshaft timing sprocket with the paint mark of the chain sub-assembly.

    4. Align the alignment pin hole in the camshaft timing sprocket with the alignment pin of the No. 2 camshaft, and install the sprocket onto the No. 2 camshaft.

    5. A005K9Q

      Temporarily install the bolt.

    6. A005HYGE04
      Text in Illustration
      *1 No. 1 Bearing Cap
      *2 No. 2 Bearing Cap

      Examine the front marks and numbers on the No. 1 camshaft bearing cap and No. 2 camshaft bearing caps and check that the order is as shown in the illustration. Then uniformly tighten the bolts, in several steps, in the sequence shown in the illustration.

      Torque:
      13 N*m  { 129 kgf*cm, 9 ft.*lbf }
      for No. 2 bearing cap
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }
      for No. 1 bearing cap

      Note

      Tighten each bolt uniformly while keeping the camshaft level.

    7. A005GP3

      While holding the No. 2 camshaft with a wrench, tighten the bolt.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

      Tech Tips


      • Connect the torque wrench and the union nut wrench properly so that they form a straight line when using them.

      • Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    8. Remove the bar from the timing chain tensioner.

    9. A005HWTE21
      Text in Illustration
      *a Timing Notch

      Turn the crankshaft damper and align the timing notch with the timing mark "0" of the oil pump.

    10. A005MHHE12
      Text in Illustration
      *a Paint Mark
      *b Timing Mark

      Check that all the pairs of timing marks are aligned.

    11. Apply adhesive to 2 or 3 threads of the screw plug end.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    12. Using an 8 mm (0.31 in.) hexagon wrench, install the screw plug.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

      Note

      Install the bolt within 3 minutes of applying adhesive.

  4. INSTALL NO. 2 CHAIN VIBRATION DAMPER


    1. Install the No. 2 chain vibration damper with the 2 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  5. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

    Click here

  6. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

    Click here

  7. CONNECT FUEL VAPOR FEED HOSE ASSEMBLY

    Click here

  8. CONNECT VENTILATION HOSE

    Click here

  9. INSTALL NO. 1 IGNITION COIL

    Click here

  10. INSPECT FOR OIL LEAK

  11. INSTALL ENGINE UNDER COVER RH

    Click here