CYLINDER HEAD REASSEMBLY

PROCEDURE


  1. INSTALL SPARK PLUG TUBE

    Tech Tips

    When replacing the cylinder head with a new one, perform the following procedure.


    1. A005M03E05
      Text in Illustration
      *a Protrusion Height
      *b Mark

      Using paint, mark the standard position from the edge.

      Standard protrusion height
      88.7 to 90.2 mm (3.492 to 3.551 in.)
    2. A005K31E03
      Text in Illustration
      *a Adhesive

      Apply adhesive to the spark plug tube where it will be pressed into the cylinder head.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1386D or equivalent

    3. Using a press and wooden block, install the spark plug tube to the required protrusion height.

      A005HSIE01
      Text in Illustration
      *1 Wooden Block
      *a Press
      *b Mark
      *c Protrusion Height
      Standard protrusion height
      88.7 to 90.2 mm (3.492 to 3.551 in.)

      Note


      • Install the spark plug tube within 3 minutes after applying adhesive.

      • Do not start the engine within 1 hour after installation.

      • Do not deform the spark plug tube.

      • Be careful not to drip the adhesive.

  2. INSTALL VALVE SPRING SEAT


    1. A005ING

      Install the valve spring seats to the cylinder head.

  3. INSTALL VALVE STEM OIL SEAL


    1. A005JQSE13
      Text in Illustration
      *a Intake Side
      *b Exhaust Side
      *c Gray
      *d Black

      Apply a light coat of engine oil to new oil seals.

      Note

      Pay close attention when installing the intake and exhaust oil seals. Installing the intake oil seal into the exhaust side or installing the exhaust oil seal to the intake side may cause installation problems later.

      Tech Tips

      The intake valve oil seal is gray and the exhaust valve oil seal is black.

    2. A005H7YE06
      Text in Illustration
      *a Correct
      *b Incorrect

      Using SST, push in the oil seals.

      SST
      09201-41020

      Note

      Failure to use SST may cause the oil seal to be damaged or improperly seated.

  4. INSTALL INTAKE VALVE

    A005KXSE01

    Tech Tips

    Type A and Type B can be distinguished by the shape of the compression spring.

    Type Compression Spring Shape
    A Straight
    B Taper
    *A Type A
    *B Type B
    *1 No. 1 Valve Rocker Arm Sub-assembly
    *2 Valve Spring Retainer
    *3 Compression Spring
    *4 Valve Lash Adjuster Assembly

    1. Type A:


      1. A005LV6E01
        Text in Illustration
        *a 30 mm (1.18 in.) or more

        Sufficiently apply engine oil to the tip area of the intake valve shown in the illustration.

      2. Install the intake valve, compression spring and valve spring retainer to the cylinder head sub-assembly.

        Note

        Install the same parts to their original positions.

      3. A005KPUE02
        Text in Illustration
        *1 Wooden Block

        Using SST and wooden blocks, compress the compression spring and install the 2 valve spring retainer locks.

        SST
        09202-70020   ( 09202-00010 )
      4. A005ILR

        Using a plastic hammer, lightly tap the intake valve stem tip to ensure a proper fit.

        Note


        • Be careful not to damage the intake valve stem tip.

        • Be careful not to tap the valve spring retainer.

    2. Type B:


      1. A005LV6E01
        Text in Illustration
        *a 30 mm (1.18 in.) or more

        Sufficiently apply engine oil to the tip area of the intake valve shown in the illustration.

      2. A005KHVE01
        Text in Illustration
        *1 Compression Spring
        *2 Valve Spring Retainer
        *3 Cylinder Head Sub-assembly
        *4 Upper Side

        Install the intake valve, compression spring and valve spring retainer to the cylinder head sub-assembly.

        Note


        • Install the compression spring with its taper side facing upward (towards the valve spring retainer)

        • Install the same parts to their original positions.

      3. A005I1OE01
        Text in Illustration
        *1 Wooden Block

        Using SST and wooden blocks, compress the compression spring and install the 2 valve spring retainer locks.

        SST
        09202-70020
        09202-00020
      4. A005JM7

        Using a plastic hammer, lightly tap the intake valve stem tip to ensure a proper fit.

        Note


        • Be careful not to damage the intake valve stem tip.

        • Be careful not to tap the valve spring retainer.

  5. INSTALL EXHAUST VALVE

    A005KXSE01

    Tech Tips

    Type A and Type B can be distinguished by the shape of the compression spring.

    Type Compression Spring Shape
    A Straight
    B Taper
    *A Type A
    *B Type B
    *1 No. 1 Valve Rocker Arm Sub-assembly
    *2 Valve Spring Retainer
    *3 Compression Spring
    *4 Valve Lash Adjuster Assembly

    1. Type A:


      1. A005LKUE01
        Text in Illustration
        *a 30 mm (1.18 in.) or more

        Sufficiently apply engine oil to the tip area of the exhaust valve shown in the illustration.

      2. Install the exhaust valve, compression spring and valve spring retainer to the cylinder head sub-assembly.

        Note

        Install the same parts to their original positions.

      3. A005JBUE02
        Text in Illustration
        *1 Wooden Block

        Using SST and wooden blocks, compress the compression spring and install the 2 valve spring retainer locks.

        SST
        09202-70020   ( 09202-00010 )
      4. A005L1F

        Using a plastic hammer, lightly tap the exhaust valve stem tip to ensure a proper fit.

        Note


        • Be careful not to damage the exhaust valve stem tip.

        • Be careful not to tap the valve spring retainer.

    2. Type B:


      1. A005LKUE01
        Text in Illustration
        *a 30 mm (1.18 in.) or more

        Sufficiently apply engine oil to the tip area of the exhaust valve shown in the illustration.

      2. A005KHVE01
        Text in Illustration
        *1 Compression Spring
        *2 Valve Spring Retainer
        *3 Cylinder Head Sub-assembly
        *4 Upper Side

        Install the exhaust valve, compression spring and valve spring retainer to the cylinder head sub-assembly.

        Note


        • Install the compression spring with its taper side facing upward (towards the valve spring retainer)

        • Install the same parts to their original positions.

      3. A005JXYE01
        Text in Illustration
        *1 Wooden Block

        Using SST and wooden blocks, compress the compression spring and install the 2 valve spring retainer locks.

        SST
        09202-70020
        09202-00020
      4. A005KBB

        Using a plastic hammer, lightly tap the exhaust valve stem tip to ensure a proper fit.

        Note


        • Be careful not to damage the exhaust valve stem tip.

        • Be careful not to tap the valve spring retainer.

  6. INSTALL VALVE STEM CAP


    1. A005K5H

      Apply a light coat of engine oil to the valve stem caps.

    2. Install the valve stem caps to the cylinder head.