ENGINE UNIT INSTALLATION

PROCEDURE

1. INSTALL RADIO SETTING CONDENSER

   
   

   1. Install the radio setting condenser with the bolt.

      Torque:

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

2. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

   
   

   1. Install the V-ribbed belt tensioner with the 2 bolts.

      Torque:

      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

3. CONNECT NO. 1 WATER BY-PASS PIPE

   
   

   1. Connect the hose to the water inlet with the clamp.

   2. Install the No. 1 water by-pass pipe to the cylinder block with the bolt.

      Torque:

      22 N*m  { 224 kgf*cm, 16 ft.*lbf }

4. INSTALL NO. 2 VENTILATION HOSE

   
   

   1. Install the No. 2 ventilation hose to the cylinder head cover.

5. INSTALL VENTILATION HOSE

   
   

   1. Install the ventilation hose to the cylinder head cover.

6. INSTALL IGNITION COIL ASSEMBLY

   
   

   1. Install the 4 ignition coils with the 4 bolts.

      Torque:

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

7. INSTALL EGR VALVE ASSEMBLY

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8. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET

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9. INSTALL INTAKE MANIFOLD

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10. INSTALL EGR PIPE CONNECTOR

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11. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY

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12. INSTALL NO. 1 DELIVERY PIPE SPACER

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13. INSTALL FUEL INJECTOR ASSEMBLY

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14. INSTALL FUEL DELIVERY PIPE

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15. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

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16. INSTALL MANIFOLD STAY

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17. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

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18. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

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19. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

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20. INSTALL OIL LEVEL DIPSTICK SUB-ASSEMBLY

    
    

    1. Install the oil level dipstick sub-assembly.