ENGINE ASSEMBLY INSTALLATION

CAUTION / NOTICE / HINT

Note


  • As the engine assembly with transaxle is extremely heavy, the engine lifter may suddenly drop if the instructions listed in the repair manual are not followed. Therefore, always follow the instructions listed in the repair manual when performing this procedure.

  • When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

  • After replacing the engine assembly, perform both "Injector Compensation" and "Pilot Quantity Learning Values Reset" functions using the intelligent tester Click here.

PROCEDURE


  1. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE

    A005H3IE07
    Text in Illustration
    *1 Mark "RR" - -
    *a Engine Block Side - -

    1. Install the No. 1 crankshaft position sensor plate.

      Note

      Install the plate with the concave surface facing the cylinder block, as shown in the illustration.

  2. INSTALL FLYWHEEL SUB-ASSEMBLY

    A005GUPE01

    1. Hold the crankshaft with SST.

      SST
      09213-58014
      09330-00021
    2. A005HCSE37
      Text in Illustration
      *1 Adhesive

      Apply adhesive to the 2 or 3 end threads of the bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.
    3. A005H9RE03

      Using several steps, uniformly install and tighten the 6 bolts in the order shown in the illustration (Procedure "A").

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }
    4. A005HZNE02
      Text in Illustration
      *1 Paint Mark

      Mark the bolts with paint as shown in the illustration.

    5. Retighten the bolts 90° in the same sequence as in procedure "A".

    6. Check that the paint marks of each bolt are at a 90° angle from the original position.

  3. INSTALL CRANKSHAFT POSITION SENSOR


    1. Install the crankshaft position sensor with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Engage the crankshaft position sensor wire harness clamp to the wire harness bracket.

    3. Connect the crankshaft position sensor connector.

  4. INSTALL ENGINE WIRE


    1. Install the engine wire to the engine.

    2. A005LFWE09
      Text in Illustration
      *a Engine side
      *b Transaxle side

      Install the 2 ground bolts.

      Torque:
      Bolt A
      8.4 N*m  { 85 kgf*cm, 74 in.*lbf }
      Bolt B
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

  5. INSTALL CYLINDER BLOCK SIDE COVER


    1. Install the cylinder block side cover with the bolt and washer plate.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  6. INSTALL EXHAUST MANIFOLD

    Click here

  7. INSTALL INLET TURBO OIL PIPE SUB-ASSEMBLY

    Click here

  8. INSTALL TURBOCHARGER SUB-ASSEMBLY

    Click here

  9. INSTALL NO. 2 MANIFOLD SUPPORT BRACKET


    1. Install the No. 2 manifold support bracket with the 2 bolts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  10. INSTALL MANIFOLD SUPPORT BRACKET


    1. Install the manifold support bracket with the 3 bolts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  11. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. Temporarily install the exhaust manifold converter sub-assembly with 3 new nuts and bolt.

    2. Fully tighten the 3 new nuts first, and then tighten the bolt.

      Torque:
      Nut
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }
      Bolt
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

    3. Engage the 2 harness clamps to the harness bracket.

    4. Engage the 2 harness clamps to the No. 2 timing chain cover.

    5. Connect the 2 exhaust gas temperature sensor connectors.

  12. INSTALL NO. 1 TURBO INSULATOR


    1. Install the No. 1 turbo insulator with the 3 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  13. INSTALL DIFFERENTIAL PRESSURE SENSOR


    1. A005LPME02
      Text in Illustration
      *1 Paint Mark
      *a View A
      *b Rear Side

      Install the differential pressure sensor with the nut.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Connect the 2 vacuum transmitting hoses.

    3. Connect the differential pressure sensor connector.

  14. INSTALL NO. 2 ENGINE COVER BRACKET

    Click here

  15. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)

    Click here

  16. INSTALL CLUTCH DISC ASSEMBLY (for Multi-Mode Manual Transaxle)

    (See page CLUTCH > CLUTCH UNIT (for EC65A) > INSTALLATION > INSTALL CLUTCH DISC ASSEMBLY)

  17. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transaxle)

    Click here

  18. INSTALL CLUTCH COVER ASSEMBLY (for Multi-Mode Manual Transaxle)

    (See page CLUTCH > CLUTCH UNIT (for EC65A) > INSTALLATION > INSTALL CLUTCH COVER ASSEMBLY)

  19. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transaxle)

    Click here

  20. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Multi-Mode Manual Transaxle)

    (See page CLUTCH > CLUTCH UNIT (for EC65A) > INSTALLATION > INSPECT AND ADJUST CLUTCH COVER ASSEMBLY)

  21. INSTALL CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY (for Manual Transaxle)

    Click here

  22. INSTALL CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY (for Multi-Mode Manual Transaxle)

    (See page CLUTCH > CLUTCH UNIT (for EC65A) > INSTALLATION > INSTALL CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY)

  23. INSTALL BLEEDER CLUTCH RELEASE TUBE (for Manual Transaxle)

    Click here

  24. INSTALL BLEEDER CLUTCH RELEASE TUBE (for Multi-Mode Manual Transaxle)

    (See page CLUTCH > CLUTCH UNIT (for EC65A) > INSTALLATION > INSTALL BLEEDER CLUTCH RELEASE TUBE)

  25. INSPECT CLUTCH PIPE LINE (for Manual Transaxle)

    Click here

  26. INSPECT CLUTCH PIPE LINE (for Multi-Mode Manual Transaxle)

    (See page CLUTCH > CLUTCH UNIT (for EC65A) > INSTALLATION > INSPECT CLUTCH PIPE LINE)

  27. INSTALL CLUTCH RELEASE BLEEDER SUB-ASSEMBLY (for Manual Transaxle)

    Click here

  28. INSTALL CLUTCH RELEASE BLEEDER SUB-ASSEMBLY (for Multi-Mode Manual Transaxle)

    (See page CLUTCH > CLUTCH UNIT (for EC65A) >INSTALLATION > INSTALL CLUTCH RELEASE BLEEDER SUB-ASSEMBLY)

  29. INSTALL BLEEDER TO ACCUMULATOR TUBE (for Manual Transaxle)

    Click here

  30. INSTALL BLEEDER CLUTCH RELEASE TUBE (for Multi-Mode Manual Transaxle)

    (See page CLUTCH > CLUTCH UNIT (for EC65A) > INSTALLATION > INSTALL BLEEDER CLUTCH RELEASE TUBE)

  31. INSTALL MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle)

    Click here

  32. INSTALL CLUTCH ACTUATOR ASSEMBLY

    (See page CLUTCH > CLUTCH ACTUATOR (for EC65A) > INSTALLATION

  33. INSTALL MANUAL TRANSAXLE ASSEMBLY (for Multi-Mode Manual Transaxle)

    (See page MULTI-MODE MANUAL TRANSAXLE (EC65A) > MULTI-MODE MANUAL TRANSAXLE ASSEMBLY > INSTALATION > INSTALL MANUAL TRANSAXLE ASSEMBLY)

  34. INSTALL NO. 2 EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

    Click here

  35. INSTALL NO. 3 MANIFOLD SUPPORT BRACKET

    Click here

  36. INSTALL NO. 4 MANIFOLD SUPPORT BRACKET

    Click here

  37. INSTALL DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY

    Click here

  38. INSTALL NO. 2 VACUUM PIPE

    Click here

  39. INSTALL STARTER ASSEMBLY (for 1.6 kW Type)

    Click here

  40. INSTALL STARTER ASSEMBLY (for 2.0 kW Type)

    (See page STARTING (1ND-TV) > STARTER (for 2.0 kw Type) > INSTALLATION > INSTALL STARTER ASSEMBLY)

  41. INSTALL COMPRESSOR ASSEMBLY WITH PULLEY (w/ Air Conditioning System)

    Click here

  42. INSTALL NO. 2 AIR TUBE

    A005IRH

    1. Install the No. 2 air tube to the diesel throttle body assembly.

    2. A005JBQE01
      Text in Illustration
      *a Low height boss

      Install the No. 2 air tube assembly with bolt.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

      Note

      Be sure to use the boss with low height to install the No.2 air tube.

    3. A005LP9E02
      Text in Illustration
      *a View A
      *b Front Side
      *c LH Side
      *d Clamp installation range

      Tighten the hose clamps.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

      Tech Tips

      Check the torque in an hour after tightening and confirm that it is 1.8 N*m or higher.

  43. INSTALL NO. 2 RADIATOR HOSE


    1. A005K8CE01
      Text in Illustration
      *a View A
      *b Upper Side
      *c RH Side

      Install the No. 2 radiator hose.

  44. INSTALL NO. 6 WATER BY-PASS HOSE


    1. A005JHRE01
      Text in Illustration
      *a View A
      *b Upper Side

      Install the No. 6 water by-pass hose.

  45. TEMPORARILY TIGHTEN ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

    Tech Tips

    Only perform this procedure when replacement of the engine mounting insulator RH is necessary.


    1. A005HJ3E02

      Install the engine mounting insulator RH with the 3 bolts, in the order shown in the illustration.

      Torque:
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }

    2. Install the relay block with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  46. INSTALL ENGINE MOUNTING INSULATOR LH

    A005I9ZE02

    Tech Tips

    Only perform this procedure when replacement of the engine mounting insulator LH is necessary.


    1. Temporarily tighten the engine mounting insulator with the 5 bolts.

    2. Fully tighten the 5 bolts, in the order shown in the illustration.

      Torque:
      52 N*m  { 530 kgf*cm, 38 ft.*lbf }

  47. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    1. Install the engine moving control rod with the through bolt.

      Torque:
      120 N*m  { 1224 kgf*cm, 89 ft.*lbf }

    2. Remove the 2 bolts and the 2 engine hangers.

  48. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE


    1. Place wooden blocks or plate lift attachments on an engine lifter, and then set the engine assembly with transaxle.

      Note


      • Place the wooden blocks or plate lift attachments so that the front suspension crossmember sub-assembly is level.

      • As the front suspension crossmember subassembly is very heavy, be sure to support it securely.

    2. Operate the engine lifter and lift the engine assembly with transaxle and the front suspension crossmember to the position where the engine mounting insulators RH and LH can be installed.

    3. Install the engine mounting insulator LH with the through bolt and nut.

      Torque:
      52 N*m  { 530 kgf*cm, 38 ft.*lbf }

      Tech Tips

      Tighten by holding the nut and turning the bolt.

    4. A005LT7E02

      Install the engine mounting insulator RH with the bolt and 3 nuts.

      Torque:
      Bolt
      88 N*m  { 897 kgf*cm, 65 ft.*lbf }
      Nut A
      52 N*m  { 530 kgf*cm, 38 ft.*lbf }
      Nut B
      88 N*m  { 897 kgf*cm, 65 ft.*lbf }

    5. Install the engine mounting stay with the 2 bolts.

      Torque:
      88 N*m  { 897 kgf*cm, 65 ft.*lbf }

    6. By inserting SST into the datum holes in the front suspension crossmembers RH and LH alternately, tighten bolts A, B and C on both sides to the specified torque, in several steps.

      A005KN9
      Text in Illustration
      *a Datum Hole - -
      A005GO2 Front of the Vehicle - -
      SST
      09670-00010
      Torque:
      Bolt A
      87 N*m  { 887 kgf*cm, 64 ft.*lbf }
      Bolt B
      151 N*m  { 1540 kgf*cm, 111 ft.*lbf }
      Bolt C
      98 N*m  { 999 kgf*cm, 72 ft.*lbf }

      Note


      • Insert SST into the datum hole vertically.

      • If impossible to insert SST vertically, loosen all bolts and then insert SST again.

  49. INSTALL OIL PAN COVER

    Click here

  50. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

    Click here

  51. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    Click here

  52. INSTALL FRONT FLOOR CENTER BRACE

    Click here

  53. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

    Click here

  54. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY

    Click here

  55. INSTALL COLUMN HOLE COVER SILENCER SHEET

    Click here

  56. CONNECT TRANSAXLE WIRE (for Multi-Mode Manual Transaxle)


    1. Connect the 5 connectors and 3 clamps.

  57. CONNECT ENGINE WIRE


    1. Connect the 2 connectors and the clamp to the engine room junction block.

    2. Install the engine room junction block cover.

    3. A005IST

      Connect the engine wire harness connector to the ECM.

    4. Engage the wire harness clamp.

    5. Install the engine earth bolt.

      Torque:
      8.4 N*m  { 85 kgf*cm, 74 in.*lbf }

    6. Connect the current sensor connector and glow relay connector.

    7. Connect the 3 connectors to the battery terminal.

  58. INSTALL CLUTCH HOSE

    Click here

  59. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle)

    Click here

  60. INSTALL AIR PIPE SUB-ASSEMBLY

    A005I9DE02
    Text in Illustration
    *a View A
    *b LH Side
    *c Rear Side
    *d Clamp installation range

    1. Insert the No. 1 air hose to the turbo charger sub-assembly.

    2. Install the air pipe sub-assembly with the 2 nuts.

      Torque:
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

    3. Tighten the hose clamp.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

    4. Connect the wire harness with the bolt.

      Torque:
      8.4 N*m  { 85 kgf*cm, 74 in.*lbf }

  61. INSTALL NO. 3 AIR HOSE

    A005GLME01
    Text in Illustration
    *a View A
    *b View B
    *c Upper Side
    *d Rear Side
    *e Clamp installation range

    1. Install the No. 3 air hose with the 2 hose clamps.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  62. CONNECT NO. 2 RADIATOR HOSE


    1. A005KVXE03
      Text in Illustration
      *a View A
      *b Upper Side
      *c LH Side

      Connect the No. 2 radiator hose.

  63. INSTALL NO. 1 RADIATOR HOSE


    1. A005L8RE03
      Text in Illustration
      *a View A
      *b View B
      *c Upper Side
      *d LH Side

      Install the No. 1 radiator hose.

  64. INSTALL NO. 2 AIR HOSE

    A005JM2E02
    Text in Illustration
    *a View A
    *b View B
    *c Upper Side
    *d Front Side
    *e LH Side
    *f Clamp installation range

    1. Install the No. 2 air hose with the 2 hose clamps.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  65. CONNECT INLET HEATER WATER HOSE


    1. A005JJRE04
      Text in Illustration
      *a View A
      *b Upper Side
      *c Rear Side

      Connect the inlet heater water hose.

  66. CONNECT OUTLET HEATER WATER HOSE


    1. A005M3UE03
      Text in Illustration
      *a View A
      *b Upper Side
      *c RH Side

      Connect the outlet heater water hose.

  67. CONNECT NO. 1 FUEL HOSE


    1. A005LGJE03
      Text in Illustration
      *a View A
      *b Upper Side
      *c Front Side

      Connect the No. 1 fuel hose to the supply pump.

  68. CONNECT NO. 2 FUEL HOSE


    1. A005JPHE04
      Text in Illustration
      *a View A
      *b Upper Side
      *c Front Side

      Connect the No. 2 fuel hose to the supply pump.

  69. CONNECT UNION TO CONNECTOR TUBE HOSE


    1. A005LUEE02
      Text in Illustration
      *a View A
      *b Upper Side
      *c Front Side

      Connect the union to connector tube hose.

  70. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE (w/ Air Conditioning System)

    Click here

  71. CONNECT SUCTION HOSE (w/ Air Conditioning System)

    Click here

  72. INSTALL FAN AND GENERATOR V BELT

    Click here

  73. INSPECT FAN AND GENERATOR V BELT

    Click here

  74. INSTALL BATTERY CARRIER


    1. Install the battery carrier with the 5 bolts.

      Torque:
      17 N*m  { 173 kgf*cm, 13 ft.*lbf }

    2. Engage the 3 clamps and connect the wire harness onto the battery carrier.

  75. INSTALL BATTERY TRAY


    1. Install the battery tray onto the battery carrier.

  76. INSTALL BATTERY

    A005GQ7E01

    1. Install the battery onto the battery tray.

    2. Install the battery clamp sub-assembly with the 2 nuts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

    3. Connect the cable to the positive (+) battery terminal with the bolt B.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    4. Connect the engine wire with the bolt A.

      Torque:
      7.6 N*m  { 77 kgf*cm, 66 in.*lbf }

  77. INSTALL AIR CLEANER BRACKET


    1. Install the air cleaner No. 1 bracket with the 3 bolts.

      Torque:
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

  78. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Torque:
    5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  79. FILL CLUTCH ACTUATOR RESERVOIR WITH BRAKE FLUID (for Multi-Mode Manual Transaxle)

    (See page CLUTCH > CLUTCH SYSTEM (for EC65A) > BLEEDING > FILL CLUTCH ACTUATOR RESERVOIR WITH BRAKE FRUID)

  80. BLEED CLUTCH LINE

    (See page CLUTCH > CLUTCH ACTUATOR (for EC65A) > INSTALLATION > BLEED CLUTCH LINE)

  81. INSTALL AIR CLEANER CASE SUB-ASSEMBLY WITH INLET AIR CLEANER


    1. Install the air cleaner case sub-assembly with inlet air cleaner with the 3 bolts.

      Torque:
      7.8 N*m  { 80 kgf*cm, 69 in.*lbf }

  82. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

    Click here

  83. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE

    Click here

  84. INSTALL RADIATOR RESERVE TANK BRACKET


    1. Install the radiator reserve tank bracket with the bolt.

      Torque:
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

  85. INSTALL RADIATOR RESERVE TANK ASSEMBLY

    A005KV6E02
    Text in Illustration
    *1 Paint Mark
    *a View A
    *b View B
    *c Upper Side
    *d Rear Side

    1. Install the radiator reserve tank with the bolt.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

    2. Engage the hose clamp and connect the No. 5 water by-pass hose.

      Note

      Align the No. 5 water by-pass hose paint mark with the clamp center.

    3. Connect the No. 4 water by-pass hose.

  86. INSTALL OUTER COWL TOP PANEL


    1. Install the outer cowl top panel with the 6 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Engage the 2 wire harness clamps.

  87. INSTALL INNER COWL TOP TO COWL BRACE


    1. Install the inner cowl top to cowl brace with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  88. INSTALL COWL TOP INSIDE CORNER PANEL LH

    Click here

  89. INSTALL INNER COWL TOP REINFORCEMENT

    Click here

  90. INSTALL FRONT NO. 1 VENTILATOR SEAL


    1. Engage the clamp and install the front No. 1 ventilator seal.

  91. INSTALL FRONT AIR SHUTTER SEAL RH

    Tech Tips

    Use the same procedures for the front No. 1 ventilator seal.

  92. INSTALL FRONT WIPER MOTOR AND LINK

    Click here

  93. ADD TRANSAXLE OIL (for Manual Transaxle)

    Click here

  94. ADD TRANSAXLE OIL (for Multi-Mode Manual Transaxle)

    (See page MULTI-MODE MANUAL TRANSAXLE (EC65A) > MULTI-MODE MANUAL TRANSAXLE OIL > REPLACEMENT > ADD MANUAL TRANSAXLE OIL)

  95. FILL RESERVOIR WITH BRAKE FLUID

    Click here

  96. INSPECT FLUID LEVEL

    Click here

  97. ADD ENGINE OIL

    Click here

  98. ADD ENGINE COOLANT

    Click here

  99. BLEED AIR FROM FUEL SYSTEM

    Click here

  100. INITIALIZATION AND REGISTRATION

    Click here

  101. INITIALIZATION OF MULTI-MODE MANUAL TRANSAXLE ECU (for Multi-Mode Manual Transaxle)

    (See page MULTI-MODE MANUAL TRANSAXLE (EC65A) > MULTI-MODE MANUAL TRANSAXLE ECU > INSTALLATION > PERFORM INITIALIZATION OF TCM)

  102. LEARNING OF MULTI-MODE MANUAL TRANSAXLE SYSTEM (for Multi-Mode Manual Transaxle)

    (See page MULTI-MODE MANUAL TRANSAXLE (EC65A) > MULTI-MODE MANUAL TRANSAXLE ECU > INSTALLATION > PERFORM LEARNING OF MULTI-MODE MANUAL TRANSMISSION)

  103. SYNCHRONIZATION POSITION CALIBRATION (for Multi-Mode Manual Transaxle)

    (See page MULTI-MODE MANUAL TRANSAXLE (EC65A) > MULTI-MODE MANUAL TRANSAXLE ECU > INSTALLATION > PERFORM SYNCHRONIZATION POSITION CALIBRATION)

  104. CHARGE REFRIGERANT (w/ Air Conditioning System)

    Click here

  105. INSPECT MANUAL TRANSAXLE OIL (for Manual Transaxle)

    Click here

  106. INSPECT MANUAL TRANSAXLE OIL (for Multi-Mode Manual Transaxle)

    (See page MULTI-MODE MANUAL TRANSAXLE (EC65A) > MULTI-MODE MANUAL TRANSAXLE OIL > ON-VEHICLE INSPECTION > INSPECT MANUAL TRANSAXLE OIL)

  107. CHECK ENGINE OIL LEVEL

    Click here

  108. INSPECT FOR OIL LEAK

    Click here

  109. INSPECT FOR COOLANT LEAK

    Click here

  110. CHECK FUEL LEAK

    Click here

  111. INSPECT FOR EXHAUST GAS LEAK

  112. WARM UP ENGINE (w/ Air Conditioning System)

  113. INSPECT FOR REFRIGERANT LEAK (w/ Air Conditioning System)

    Click here

  114. INSTALL NO. 1 ENGINE COVER

    A005LOGE01
    Text in Illustration
    *1 Pin
    *2 Grommet
    *3 Hook
    *4 Bracket

    1. Attach the No. 1 engine cover hooks to the bracket. Then align the No. 1 engine cover grommets with the 2 pins, and press down on the No. 1 engine cover to attach the pins.

  115. INSTALL ENGINE UNDER COVER RH


    1. Install the engine under cover RH with the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  116. INSTALL ENGINE UNDER COVER LH

    Tech Tips

    Use the same procedures for the LH and RH side.

  117. INSTALL CENTER ENGINE UNDER COVER


    1. Install the center engine under cover with the 9 screws and 5 clips.

    2. Install the bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  118. INSTALL FRONT WHEELS

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  119. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here

  120. CHECK SPEED SENSOR SIGNAL (w/o VSC)

    Click here

  121. CHECK SPEED SENSOR SIGNAL (w/ VSC)

    Click here