CYLINDER HEAD GASKET REMOVAL

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY

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  2. REMOVE ENGINE COVER BRACKET

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  3. REMOVE GENERATOR ASSEMBLY

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  4. REMOVE GENERATOR BRACKET

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  5. REMOVE EGR WITH COOLER PIPE ASSEMBLY

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  6. REMOVE NO. 1 EGR COOLER BRACKET

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  7. REMOVE HARNESS BRACKET

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  8. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY

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  9. REMOVE ENGINE OIL LEVEL DIPSTICK

  10. REMOVE OIL LEVEL DIPSTICK GUIDE SUB-ASSEMBLY

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  11. REMOVE NO. 1 OIL HOSE

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  12. REMOVE INTAKE AIR CONNECTOR WITH DIESEL THROTTLE BODY ASSEMBLY

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  13. REMOVE NO. 1 INJECTION PIPE SUB-ASSEMBLY

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  14. REMOVE NO. 2 INJECTION PIPE SUB-ASSEMBLY

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  15. REMOVE NO. 3 INJECTION PIPE SUB-ASSEMBLY

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  16. REMOVE NO. 1 GLOW PLUG CONNECTOR

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  17. REMOVE GLOW PLUG ASSEMBLY

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  18. REMOVE NO. 2 INTAKE MANIFOLD INSULATOR

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  19. REMOVE NOZZLE LEAKAGE PIPE SET CLAMP

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  20. REMOVE NOZZLE LEAKAGE PIPE ASSEMBLY

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  21. REMOVE NO. 1 NOZZLE HOLDER CLAMP

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  22. REMOVE NOZZLE HOLDER CLAMP SEAT

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  23. REMOVE INJECTOR ASSEMBLY

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  24. REMOVE INJECTION NOZZLE SEAT

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  25. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

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  26. REMOVE NO. 2 FUEL HOSE

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  27. REMOVE SUPPLY PUMP ASSEMBLY

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  28. REMOVE SUPPLY PUMP DRIVE COUPLING

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  29. REMOVE COMMON RAIL ASSEMBLY

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  30. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR

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  31. REMOVE NO. 2 CYLINDER HEAD COVER

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  32. REMOVE NO. 2 OIL COOLER HOSE

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  33. REMOVE NO. 4 WATER BY-PASS HOSE

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  34. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

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  35. REMOVE CAMSHAFT POSITION SENSOR

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  36. REMOVE VACUUM PUMP ASSEMBLY

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  37. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

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  38. REMOVE HARNESS BRACKET

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  39. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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  40. REMOVE ENGINE MOUNTING BRACKET RH

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  41. REMOVE NO. 2 TIMING CHAIN COVER

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  42. REMOVE CRANKSHAFT DAMPER SUB-ASSEMBLY

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  43. DISCONNECT INLET WATER HOSE LH

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  44. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY

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  45. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

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  46. REMOVE CHAIN TENSIONER SLIPPER

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  47. REMOVE NO. 1 CHAIN VIBRATION DAMPER

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  48. REMOVE CHAIN SUB-ASSEMBLY

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  49. REMOVE CAMSHAFT

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  50. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

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  51. DISCONNECT INLET WATER HOSE RH

    A005JFE

    1. Disconnect the inlet water hose RH.

  52. REMOVE CYLINDER HEAD SUB-ASSEMBLY

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  53. REMOVE CYLINDER HEAD GASKET

    A005M4Q

    1. Remove the cylinder head gasket.