CAMSHAFT INSTALLATION

PROCEDURE


  1. INSTALL CAMSHAFT

    A005IIPE08

    1. Turn the crankshaft to set the key in the 70° BTDC position.

      Text in Illustration
      *1 TDC Mark
      *2 Key
      *a BTDC 70°

    2. Apply engine oil to the camshaft journal portion and cam portion.

    3. A005KQ5

      Examine the front marks and numbers and check that the sequence is as shown in the illustration. Then, temporarily tighten the camshaft with the camshaft bearing caps and bolts.

      Text in Illustration
      A005GO2 Engine Front Side

      Note

      Do not tilt the valve rocker arm when installing the camshaft onto the cylinder head.

    4. A005HL4E01

      Using several steps, temporarily tighten the bolts in the order shown in the illustration, and then tighten the bolts to the specified torque.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  2. INSTALL CHAIN SUB-ASSEMBLY

    Click here

  3. INSTALL NO. 1 CHAIN VIBRATION DAMPER

    Click here

  4. INSTALL CHAIN TENSIONER SLIPPER

    Click here

  5. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY

    Click here

  6. REPLACE TIMING CHAIN COVER OIL SEAL

    Click here

  7. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

    Click here

  8. CONNECT INLET WATER HOSE LH


    1. Connect the inlet water hose LH.

      Tech Tips

      The clip at the inlet water housing can be installed in any orientation, as long it does not contact any of the surrounding parts.

  9. INSTALL CRANKSHAFT DAMPER SUB-ASSEMBLY

    Click here

  10. INSTALL NO. 2 TIMING CHAIN COVER

    Click here

  11. INSTALL ENGINE MOUNTING BRACKET RH

    Click here

  12. CHECK VALVE CLEARANCE

    Click here

  13. ADJUST VALVE CLEARANCE

    Click here

  14. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

    Click here

  15. INSTALL HARNESS BRACKET

    Click here

  16. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

    Click here

  17. INSTALL VACUUM PUMP ASSEMBLY

    Click here

  18. INSTALL CAMSHAFT POSITION SENSOR

    Click here

  19. INSTALL NO. 2 CYLINDER HEAD COVER

    Click here

  20. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY


    1. Install a new O-ring to the water by-pass pipe.

    2. A005K7NE01

      Install the water by-pass pipe with the 2 bolts, in the order shown in the illustration.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
    3. A005ICJE02
      Text in Illustration
      *a View A
      *b Front
      *c LH

      Connect the oil cooler hose.

    4. A005HTME02
      Text in Illustration
      *a View A
      *b Upper

      Connect the No. 1 water by-pass hose.

  21. INSTALL NO. 4 WATER BY-PASS HOSE

    Click here

  22. INSTALL NO. 2 OIL COOLER HOSE

    Click here

  23. INSTALL SUPPLY PUMP DRIVE COUPLING

    Click here

  24. TEMPORARILY TIGHTEN SUPPLY PUMP ASSEMBLY

    Click here

  25. INSTALL FUEL INLET PIPE SUB-ASSEMBLY

    Click here

  26. CONNECT NO. 2 FUEL HOSE


    1. Connect the No. 2 fuel hose.

  27. INSTALL NOZZLE LEAKAGE PIPE ASSEMBLY

    Click here

  28. INSTALL NOZZLE LEAKAGE PIPE SET CLAMP

    Click here

  29. INSTALL INTAKE AIR CONNECTOR WITH DIESEL THROTTLE BODY ASSEMBLY

    Click here

  30. INSTALL OIL LEVEL DIPSTICK GUIDE SUB-ASSEMBLY

    Click here

  31. INSTALL ENGINE OIL LEVEL DIPSTICK

  32. INSTALL ELECTRIC EGR CONTROL VALVE ASSEMBLY

    Click here

  33. INSTALL HARNESS BRACKET

    Click here

  34. INSTALL NO. 1 EGR COOLER BRACKET

    Click here

  35. INSTALL EGR WITH COOLER PIPE ASSEMBLY

    Click here

  36. INSTALL GENERATOR BRACKET

    Click here

  37. INSTALL GENERATOR ASSEMBLY

    Click here

  38. INSTALL ENGINE COVER BRACKET

    Click here

  39. INSTALL ENGINE ASSEMBLY

    Click here