CAMSHAFT REMOVAL

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY

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  2. REMOVE ENGINE COVER BRACKET

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  3. REMOVE GENERATOR ASSEMBLY

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  4. REMOVE GENERATOR BRACKET

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  5. REMOVE EGR WITH COOLER PIPE ASSEMBLY

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  6. REMOVE NO. 1 EGR COOLER BRACKET

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  7. REMOVE HARNESS BRACKET

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  8. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY

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  9. REMOVE ENGINE OIL LEVEL DIPSTICK

  10. REMOVE OIL LEVEL DIPSTICK GUIDE SUB-ASSEMBLY

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  11. REMOVE NO. 1 OIL HOSE

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  12. REMOVE INTAKE AIR CONNECTOR WITH DIESEL THROTTLE BODY ASSEMBLY

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  13. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

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  14. REMOVE NOZZLE LEAKAGE PIPE SET CLAMP

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  15. REMOVE NOZZLE LEAKAGE PIPE ASSEMBLY

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  16. DISCONNECT NO. 2 FUEL HOSE

    A005GUN

    1. Disconnect the No. 2 fuel hose.

  17. REMOVE SUPPLY PUMP ASSEMBLY

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  18. REMOVE SUPPLY PUMP DRIVE COUPLING

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  19. REMOVE NO. 2 OIL COOLER HOSE

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  20. REMOVE NO. 4 WATER BY-PASS HOSE

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  21. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

    A005GJU

    1. Disconnect the water by-pass hose.

    2. A005LWE

      Disconnect the oil cooler hose.

    3. A005K7N

      Remove the 2 bolts and the water by-pass pipe.

    4. Remove the O-ring from the water by-pass pipe.

  22. REMOVE NO. 2 CYLINDER HEAD COVER

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  23. REMOVE CAMSHAFT POSITION SENSOR

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  24. REMOVE VACUUM PUMP ASSEMBLY

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  25. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

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  26. REMOVE HARNESS BRACKET

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  27. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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  28. REMOVE ENGINE MOUNTING BRACKET RH

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  29. REMOVE NO. 2 TIMING CHAIN COVER

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  30. REMOVE CRANKSHAFT DAMPER SUB-ASSEMBLY

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  31. DISCONNECT INLET WATER HOSE LH

    A005MHX

    1. Disconnect the inlet water hose LH.

  32. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY

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  33. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

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  34. REMOVE CHAIN TENSIONER SLIPPER

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  35. REMOVE NO. 1 CHAIN VIBRATION DAMPER

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  36. REMOVE CHAIN SUB-ASSEMBLY

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  37. REMOVE CAMSHAFT

    A005HL4E06
    Text in Illustration
    *1 No. 3 Camshaft Bearing Cap

    1. Remove the 10 bolts from the camshaft bearing caps by loosening them in the order shown in the illustration, and then remove the 5 camshaft bearing caps.

    2. Remove the camshaft.

      Note


      • Using several steps, uniformly loosen the bolts while keeping the camshaft level.

      • Do not remove No. 3 camshaft bearing cap.