DIESEL THROTTLE BODY REMOVAL

PROCEDURE


  1. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY

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  2. REMOVE ENGINE OIL LEVEL DIPSTICK

  3. REMOVE OIL LEVEL DIPSTICK GUIDE SUB-ASSEMBLY

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  4. DISCONNECT AIR HOSE


    1. A005KIR

      Remove the bolt from the No.2 air tube bracket.

    2. Loosen the 2 hose clamps and disconnect the air hose from the diesel throttle body assembly.

  5. DISCONNECT ENGINE WIRE


    1. A005H5V

      Disconnect the connector of the generator assembly.

    2. Disconnect the connector of the starter assembly.

    3. Disconnect the connector of the intake air temperature sensor.

    4. Disconnect the connector of the diesel throttle body assembly.

    5. Remove the nut and disconnect the engine wire from the wire harness clamp bracket.

    6. Disengage the clamp and disconnect the engine wire from the wire harness bracket.

  6. REMOVE INTAKE AIR CONNECTOR WITH DIESEL THROTTLE BODY ASSEMBLY


    1. A005JFX

      Disconnect the vacuum hose from the intake air connector.

    2. Remove the 2 bolts and 2 nuts, and remove the intake air connector with diesel throttle body assembly from the cylinder head sub-assembly.

    3. Remove the gasket from the cylinder head sub-assembly.

  7. REMOVE DIESEL THROTTLE BODY ASSEMBLY


    1. A005LQQE01
      Text in Illustration
      *1 Wire Harness Clamp Bracket

      Remove the 4 bolts and wire harness clamp bracket, and remove the diesel throttle body assembly and gasket from the intake air connector.