DESCRIPTION
The ECM constantly generates 5 V of power from the battery voltage supplied to the +B (BATT) terminal to operate the microprocessor. The ECM also provides this power to the sensors through the VC output circuit.
When the VC circuit is short-circuited, the microprocessor in the ECM and sensors that are supplied with power through the VC circuit are inactivated because the power is not supplied from the VC circuit. Under this condition, the system does not start up and the MIL does not illuminate even if the system malfunctions.
Tech Tips
Under normal conditions, the MIL is illuminated for several seconds when the ignition switch is first turned to ON. The MIL turns off when the engine is started.
WIRING DIAGRAM
| *a | DIESEL THROTTLE BODY ASSEMBLY |
| *b | ELECTRIC EGR VALVE ASSEMBLY |
| *c | ACCELERATOR PEDAL SENSOR ASSEMBLY |
PROCEDURE
CHECK MIL
Check that the Malfunction Indicator Lamp (MIL) lights up when turning the ignition switch to ON.
| Result | Proceed to |
|---|---|
| MIL does not illuminate | A |
| MIL illuminates | B |
| B |
|
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE Click here |
| A |
|
CHECK COMMUNICATION BETWEEN INTELLIGENT TESTER AND ECM
Connect the intelligent tester to the DLC3.
Turn the ignition switch to ON and turn the tester on.
Check the communication between the tester and ECM.
| Result | Proceed to |
|---|---|
| Communication is possible | A |
| Communication is not possible | B |
| B |
|
GO TO MIL CIRCUIT Click here |
| A |
|
CHECK MIL (THROTTLE POSITION SENSOR)
Disconnect the diesel throttle body assembly connector.
Turn the ignition switch to ON.
Check the MIL.
| Result | Proceed to |
|---|---|
| MIL does not illuminate | A |
| MIL illuminates | B |
Reconnect the diesel throttle body assembly connector.
| B |
|
REPLACE DIESEL THROTTLE BODY ASSEMBLY Click here |
| A |
|
CHECK MIL (ELECTRIC EGR VALVE ASSEMBLY)
Disconnect the electric EGR valve assembly connector.
Turn the ignition switch to ON.
Check the MIL.
| Result | Proceed to |
|---|---|
| MIL does not illuminate | A |
| MIL illuminates | B |
Reconnect the electric EGR valve assembly connector.
| B |
|
REPLACE ELECTRIC EGR CONTROL VALVE ASSEMBLY Click here |
| A |
|
CHECK MIL (ACCELERATOR PEDAL POSITION SENSOR)
Disconnect the accelerator pedal position sensor connector.
Turn the ignition switch to ON.
Check the MIL.
| Result | Proceed to |
|---|---|
| MIL does not illuminate | A |
| MIL illuminates | B |
Reconnect the accelerator pedal position sensor connector.
| B |
|
REPLACE ACCELERATOR PEDAL POSITION SENSOR ASSEMBLY Click here |
| A |
|
CHECK MIL (TURBO PRESSURE SENSOR)
Disconnect the turbo pressure sensor connector.
Turn the ignition switch to ON.
Check the MIL.
| Result | Proceed to |
|---|---|
| MIL does not illuminate | A |
| MIL illuminates | B |
Reconnect the turbo pressure sensor connector.
| B |
|
REPLACE TURBO PRESSURE SENSOR Click here |
| A |
|
CHECK MIL (NOZZLE VANE POSITION SENSOR)
Disconnect the nozzle vane position sensor connector.
Turn the ignition switch to ON.
Check the MIL.
| Result | Proceed to |
|---|---|
| MIL does not illuminate | A |
| MIL illuminates | B |
Reconnect the nozzle vane position sensor connector.
| B |
|
REPLACE TURBOCHARGER SUB-ASSEMBLY Click here |
| A |
|
CHECK MIL (DIFFERENTIAL PRESSURE SENSOR)
Disconnect the differential pressure sensor connector.
Turn the ignition switch to ON.
Check the MIL.
| Result | Proceed to |
|---|---|
| MIL does not illuminate | A |
| MIL illuminates | B |
Reconnect the differential pressure sensor connector.
| B |
|
REPLACE DIFFERENTIAL PRESSURE SENSOR Click here |
| A |
|
CHECK MIL (FUEL PRESSURE SENSOR)
Disconnect the fuel pressure sensor connector.
Turn the ignition switch to ON.
Check the MIL.
| Result | Proceed to |
|---|---|
| MIL does not illuminate | A |
| MIL illuminates | B |
Reconnect the fuel pressure sensor connector.
| B |
|
REPLACE COMMON RAIL ASSEMBLY (FUEL PRESSURE SENSOR) Click here |
| A |
|
CHECK MIL (OIL PRESSURE SENDER GAUGE ASSEMBLY)
Disconnect the oil pressure sender gauge assembly connector.
Turn the ignition switch to ON.
Check the MIL.
| Result | Proceed to |
|---|---|
| MIL does not illuminate | A |
| MIL illuminates | B |
Reconnect the oil pressure sender gauge assembly connector.
| B |
|
REPLACE OIL PRESSURE SENDER GAUGE ASSEMBLY |
| A |
|
CHECK HARNESS AND CONNECTOR (VC CIRCUIT)
Disconnect the diesel throttle body assembly connector.
Disconnect the electric EGR valve assembly connector.
Disconnect the accelerator pedal position sensor connector.
Disconnect the turbo pressure sensor connector.
Disconnect the nozzle vane position sensor.
Disconnect the differential pressure sensor connector.
Disconnect the fuel pressure sensor connector and the ECM connectors.
Disconnect the oil pressure sender gauge assembly connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance (Check for Short) | ||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Reconnect the diesel throttle body assembly connector.
Reconnect the electric EGR valve assembly connector.
Reconnect the accelerator pedal position sensor connector.
Reconnect the turbo pressure sensor connector.
Reconnect the nozzle vane position sensor.
Reconnect the differential pressure sensor connector.
Reconnect the fuel pressure sensor connector and the ECM connectors.
Reconnect the oil pressure sender gauge assembly connector.
Reconnect the ECM connectors.
| OK |
|
REPLACE ECM Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |