1ND-TV STARTING SERVICE DATA

Glow plug

Standard resistance

Glow plug terminal - Ground

Approx. 1.0 Ω at 20°C (68°F)
Glow plug relay

Standard resistance

3 - 4

10 kΩ or higher (Battery voltage not applied)
Below 1 Ω (Battery voltage applied to terminals 1 and 2)
Starter relay

Standard resistance

3 - 5

10 kΩ or higher (Battery voltage not applied)
Below 1 Ω (Battery voltage applied to terminals 1 and 2)
Ignition or starter switch assembly (w/o Entry and Start System)

Standard resistance

Between all terminals

10 kΩ or higher

(LOCK)

Standard resistance

2(ACC) - 4(AM1)

Below 1 Ω

(ACC)

Standard resistance

1(IG1) - 2(ACC) - 4(AM1)

Below 1 Ω

(ON)

Standard resistance

5(AM2) - 6(IG2)

Standard resistance

1(IG1) - 4(AM1)

Below 1 Ω

(START)

Standard resistance

5(AM2) - 6(IG2) - 7(ST2)

Engine switch (w/ Entry and Start System)

Standard resistance

5(SS1) - 6(AGND) (Not pushed)

1(SS2) - 6(AGND) (Not pushed)

10 kΩ or higher

Standard resistance

5(SS1) - 6(AGND) (Pushed)

1(SS2) - 6(AGND) (Pushed)

Below 1 Ω
for 1.6 kW Type
Starter assembly Standard current Below 90 A at 11.5 V
Magnet starter switch assembly resistance Terminal 50 - Terminal C Below 1 Ω
Terminal 50 - Switch body Below 2 Ω
Starter armature assembly resistance Segment - Segment Below 1 Ω
Commutator - Armature coil core 10 kΩ or higher
Starter armature assembly commutator circumference runout Standard runout 0.02 mm (0.000787 in.)
Maximum runout 0.05 mm (0.00197 in.)
Starter armature assembly commutator diameter Standard diameter 29 mm (1.142 in.)
Minimum diameter 28 mm (1.102 in.)
Starter armature assembly undercut depth Standard depth 0.7 mm (0.0276 in.)
Minimum depth 0.2 mm (0.00787 in.)
Starter brush holder assembly Brush length Standard length 14.4 mm (0.567 in.)
Minimum length 9.0 mm (0.354 in.)
Starter brush holder assembly resistance A - B 10 kΩ or higher
A - C 10 kΩ or higher
A - D Below 1 Ω
B - C Below 1 Ω
B - D 10 kΩ or higher
C - D 10 kΩ or higher
2.0kW Type
Starter assembly Standard current Below 190 A at 11.5 V
Magnet starter switch assembly resistance Terminal 50 - Terminal C Below 1 Ω
Terminal 50 - Switch Body Below 2 Ω
Starter armature assembly resistance Segment - Segment Below 1 Ω
Commutator - Armature coil core 10 kΩ or higher
Starter armature assembly commutator circumference runout Maximum runout 0.05 mm (0.00197 in.)
Starter armature assembly commutator diameter Standard diameter 35.0 mm (1.378 in.)
Minimum diameter 34.0 mm (1.339 in.)
Starter armature assembly undercut depth Standard depth 0.7 mm (0.0276 in.)
Minimum depth 0.2 mm (0.00787 in.)
Starter yoke resistance Lead wire - Brush Below 1 Ω
Brush - Starter yoke body 10 kΩ or higher
Starter brush holder assembly Brush length Standard length 15.0 mm (0.591 in.)
Minimum length 9.0 mm (0.354 in.)
Starter yoke assembly Brush length Standard length 15.0 mm (0.591 in.)
Minimum length 9.0 mm (0.354 in.)
Starter brush holder assembly resistance Standard resistance 10 kΩ or higher
Starter brush holder assembly Brush spring load Standard load 21.5 to 27.5 N (2.2 to 2.8 kgf, 4.8 to 6.2 lbf)
Minimum load 12.3 N (1.3 kgf, 2.8 lbf)