REAR DOOR DISASSEMBLY

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    Tech Tips


    • Use the same procedure for the RHD and LHD vehicle.

    • The procedure listed below is for the LHD vehicle.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE REAR DOOR UPPER ARMREST BASE PANEL (w/ Power Window)


    1. A005JMC

      Using a moulding remover, disengage the 2 clips and 8 claws, remove the rear door upper armrest base panel.

    2. Disconnect the connector (w/ Power Window).

  4. REMOVE REAR DOOR UPPER ARMREST BASE PANEL (w/o Power Window)

    Tech Tips

    Use the same procedure for the rear door upper armrest base panel (w/ Power Window).

  5. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)


    1. A005K4NE02
      Text in illustration
      *1 Rear Door Window Regulator Handle Shaft Snap Ring
      *2 Rear Door Regulator Inside Handle Plate

      Remove the rear door window regulator handle shaft snap ring and rear door window regulator handle assembly.

    2. Remove the rear door regulator inside handle plate.

  6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A005HDQE01
      Text in illustration
      *1 Protective Tape

      Using a screw driver with its tip wrapped with protective tape, disengage the claw and open the cover.

    2. A005M6Y

      Remove the screws.

    3. A005IHJ

      Remove the 2 screws.

    4. A005J5Q

      Using a clip remover, disengage the 7 clips.

    5. Lift up the rear door trim board sub-assembly and remove it from the rear door panel.

    6. A005KSGE02
      Text in illustration
      *1 Rear Door Lock Remote Control Cable Assembly
      *2 Rear Door Inside Locking Cable Assembly

      Disconnect the rear door lock remote control cable assembly and the rear door inside locking cable assembly.

  7. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A005JYZ

      Remove the 4 guides and the rear door inside handle sub-assembly from the rear door trim board sub-assembly.

  8. REMOVE REAR DOOR GLASS INNER WEATHERSTRIP


    1. A005HFD

      Disengage the 7 claws and remove the rear door glass inner weatherstrip from the rear door trim board sub-assembly as shown in the illustration.

  9. REMOVE REAR SPEAKER ASSEMBLY

    Click here

  10. REMOVE REAR DOOR SERVICE HOLE COVER

    A005H4Y

    1. Disconnect the connector.

    2. Remove the rear door service hole cover.

      Note

      Remove any remaining butyl tape from the door.

  11. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY


    1. A005GWY

      Remove the bolt and screw, and the rear door window division bar sub-assembly.

  12. REMOVE REAR DOOR REAR GUIDE SEAL


    1. A005HKJ

      Remove the bolt and 2 screws, and the rear door rear guide seal.

  13. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. A005IG9

      Slide the lower section of the rear door glass sub-assembly as indicated by the arrow in the order as shown in the illustration.

    2. A005LIAE01

      Remove the rear door glass sub-assembly as indicated by the arrows in the order shown in the illustration.

      Note

      Do not damage the rear door glass sub-assembly.

  14. REMOVE REAR DOOR GLASS CHANNEL FILLER


    1. A005J38E01
      Text in illustration
      *1 Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, remove the rear door glass channel sub-assembly.

      Note

      Do not damage the door glass.

    2. A005MDH

      Remove the rear door glass channel filler.

  15. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/ Power Window)


    1. Disconnect the connector.

    2. A005LTHE01
      Text in Illustration
      *1 Temporary Bolt

      Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator sub-assembly may fall and cause damage.

    3. Remove the 3 bolts.

    4. Remove the temporary bolt and the rear door window regulator sub-assembly.

  16. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/o Power Window)


    1. A005HMQ

      Remove the 3 bolts and the rear door window regulator sub-assembly.

  17. REMOVE REAR DOOR GLASS RUN


    1. A005KJY

      Remove the rear door glass run.

  18. REMOVE REAR DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY

    Click here

  19. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

    Click here

  20. REMOVE REAR DOOR CHECK ASSEMBLY


    1. A005KKD

      Remove the 3 bolts and the rear door check assembly.

  21. REMOVE REAR DOOR LOCK ASSEMBLY

    Click here

  22. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. A005LLY

      Using a "TORX" socket wrench T30, loosen the screw and remove the rear door outside handle cover.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

  23. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. A005IX4

      Remove the rear door outside handle assembly in the direction indicated by the arrow as shown in the illustration.

      Note

      The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

  24. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. A005IO8

      Disengage the 3 claws and remove the rear door front outside handle pad.

  25. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. A005IYH

      Disengage the 2 claws and remove the rear door rear outside handle pad.

  26. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A005IIF

      Using a "TORX" socket wrench T30, loosen the screw.

    2. A005HUXE01
      Text in Illustration
      *1 Grommet

      Remove the grommet from the rear door outside handle frame sub-assembly.

    3. A005LHP

      Slide the rear door outside handle frame sub-assembly and disengage the 2 claws of the rear door outside handle frame sub-assembly, and then remove it.

  27. REMOVE REAR DOOR FRAME GARNISH


    1. A005LWN

      Disengage the clip and remove the rear door frame garnish.

  28. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP


    1. A005HXKE01

      Remove the clip A.

    2. Using a clip remover, disengage the 17 clips and remove the rear door opening trim weatherstrip.

  29. REMOVE NO.4 BLACK OUT TAPE

    Click here

  30. REMOVE NO.3 BLACK OUT TAPE

    Click here