FRONT DOOR DISASSEMBLY

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    Tech Tips


    • Use the same procedure for the RHD and LHD vehicle.

    • The procedure listed below is for the LHD vehicle.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE FRONT UPPER ARMREST BASE PANEL


    1. A005GVP

      Using a moulding remover, disengage the 2 clips and 9 claws.

    2. Disconnect the connector and remove the front upper armrest base panel.

  4. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. A005HDQE01
      Text in Illustration
      *1 Protective Tape

      Using a screw driver with its tip wrapped with protective tape, disengage the claw and open the cover.

    2. A005M6Y

      Remove the screw.

    3. A005MG8

      Remove the 2 screws.

    4. A005LY0

      Disengage the 8 clips.

    5. Lift up the front door trim board sub-assembly and remove it from the door panel.

    6. A005KSGE02
      Text in Illustration
      *1 Front Door Lock Remote Control Cable Assembly
      *2 Front Door Inside Locking Cable Assembly

      Disconnect the front door lock remote control cable assembly and the front door inside locking cable assembly.

    7. Disconnect the No. 2 front speaker connector (for 6 Speakers).

  5. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

    A005HWH

    1. Disengage the 4 guides and the front door inside handle sub-assembly from the front door trim board sub-assembly.

  6. REMOVE FRONT DOOR GLASS INNER WEATHERSTRIP


    1. A005H4R

      Disengage the 7 claws and remove the front door glass inner weatherstrip from the front door trim board sub-assembly as shown in the illustration.

  7. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  8. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY (for 6 Speakers)

    Click here

  9. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. A005KB8

      Disconnect the connector.

    2. Remove the front door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door panel.

  10. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal.

    2. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. Disconnect the cable from the negative (-) battery terminal and the power window regulator master switch assembly.

    4. A005K8B

      Remove the 2 bolts.

    5. A005LDRE01

      Remove the front door glass sub-assembly as indicated by the arrows in the order shown in the illustration.

      Note

      After the bolts are removed, do not allow the front door glass sub-assembly to fall.

  11. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY


    1. A005LUXE01
      Text in Illustration
      *1 Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator sub-assembly may fall and cause damage.

    3. Remove the 5 bolts.

    4. Remove the temporary bolt and the front door window regulator sub-assembly.

  12. REMOVE NO. 1 FRONT DOOR STIFFENER CUSHION


    1. A005KF1

      Remove the 2 bolts.

    2. Peel the double-sided tape and remove the No. 1 front door stiffener cushion.

      Text in Illustration
      A005H6N Double-sided Tape

  13. REMOVE FRONT DOOR GLASS RUN


    1. A005HLD

      Remove the front door glass run.

  14. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. A005LYJ

      Remove the 2 bolts.

    2. Disengage the guide and remove the front door rear lower frame sub-assembly.

  15. REMOVE OUTER MIRROR INSTALL HOLE COVER

    Click here

  16. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

    Click here

  17. REMOVE FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY

    Click here

  18. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

    Click here

  19. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. A005KKD

      Remove the 3 bolts and the front door check assembly.

  20. REMOVE HOLE PLUG (for Front Side)


    1. A005IL6

      Remove the hole plug.

  21. REMOVE HOLE PLUG (for Rear Side)


    1. A005KRZ

      Remove the hole plug.

  22. REMOVE FRONT DOOR OUTSIDE HANDLE COVER LH (for Driver Side)


    1. A005I8I

      Using a "TORX" socket wrench T30, loosen the screw and remove the front door outside handle cover.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

    2. A005M5I

      Disengage the 2 claws and remove the front door outside handle cover.

  23. REMOVE FRONT DOOR OUTSIDE HANDLE COVER RH (for Front Passenger Side)


    1. A005I14

      Using a "TORX" socket wrench T30, loosen the screw and remove the front door outside handle cover RH.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  24. REMOVE FRONT DOOR LOCK ASSEMBLY

    Click here

  25. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY (w/o Entry and Start System)


    1. A005M0N

      Remove the front door outside handle assembly in the direction indicated by the arrow as shown in the illustration.

  26. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY (w/ Entry and Start System)


    1. A005JG0

      Using a clip remover, disengage the 2 clamps.

    2. A005M3VE01
      Text in illustration
      *1 Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, disengage the 3 claws and open the connector cover.

    3. Disconnect the connector.

    4. A005L8P

      Remove the front door outside handle assembly in the direction indicated by the arrow as shown in the illustration.

  27. REMOVE FRONT DOOR OUTSIDE HANDLE FRONT PAD


    1. A005IZV

      Disengage the 3 claws and remove the front door outside handle front pad.

  28. REMOVE FRONT DOOR OUTSIDE HANDLE REAR PAD


    1. A005IR6

      Disengage the 2 claws and remove the front door outside handle rear pad.

  29. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. Using a clip remover, disengage the clamp and disconnect the wire harness (w/ Entry and Start System).

    2. A005IUC

      Using a "TORX" socket wrench T30, loosen the screw.

    3. A005HQBE01
      Text in Illustration
      *1 Grommet

      Slide the front door outside handle frame sub-assembly and disengage the grommet and 3 claws of the front door outside handle frame sub-assembly, and then remove it.

  30. REMOVE FRONT DOOR LOCK OPEN ROD


    1. A005KKJE01
      Text in illustration
      *1 Snap

      Remove the front door lock open rod as indicated by the arrows in the order shown in the illustration.

  31. REMOVE DOOR FRAME GARNISH


    1. A005KXZ

      Disengage the clip and remove the door frame garnish.

  32. REMOVE FRONT DOOR WEATHERSTRIP


    1. A005GQ8E01

      Using a clip remover, remove the clip (A) and the clip (B).

    2. Using a clip remover, disengage the 15 clips and remove the front door weatherstrip.

  33. REMOVE FRONT DOOR PANEL CUSHION


    1. A005J0D

      Remove the 2 front door panel cushions.

  34. REMOVE NO. 1 BLACK OUT TAPE

    Click here

  35. REMOVE NO. 2 BLACK OUT TAPE

    Click here