ГЕНЕРАТОР ПОВТОРНАЯ СБОРКА

PROCEDURE

1. Click here

   INSTALL GENERATOR DRIVE END FRAME BEARING

   
   
   1. 

      Using SST and a press, press in a new generator drive end frame bearing.

      09950-60010	09951-00470
      09950-70010	09951-07100

   2. 

      *1	Tab
      *2	Cutout

      Fit the tabs on the retainer plate into the cutouts on the drive end frame to install the retainer plate.

   3. Install the 4 screws.

      2.3 N*m

      23 kgf*cm

      20 in.*lbf

2. Click here

   INSTALL GENERATOR ROTOR ASSEMBLY

   
   

   1. Install the generator rotor to the drive end frame.

   2. Place a new generator washer on the generator rotor.

3. Click here

   INSTALL GENERATOR COIL ASSEMBLY

   
   
   1. 

      *1	Deep Socket Wrench (21 mm)

      Using a deep socket wrench (21 mm) and press, slowly press in the generator coil.

   2. Install the 4 bolts.

      5.9 N*m

      60 kgf*cm

      52 in.*lbf

4. Click here

   INSTALL GENERATOR BRUSH HOLDER ASSEMBLY

   
   
   1. 

      *1

      Pin

      While pushing the 2 brushes into the generator brush holder, insert a pin with a diameter of 1.0 mm (0.0394 in.) into the brush holder hole.

   2. 

      *1

      Pin

      Install the generator brush holder to the generator coil with the 2 screws.

      1.8 N*m

      18 kgf*cm

      16 in.*lbf

   3. Pull out the pin from the generator brush holder.

5. Click here

   INSTALL TERMINAL INSULATOR

   
   
   1. 

      Install the terminal insulator to the generator coil.

      Note:

      Make sure the terminal insulator is installed facing the proper direction.

6. Click here

   INSTALL GENERATOR REAR END COVER

   
   

   1. Install the generator rear end cover to the generator coil with the 3 nuts.

      4.6 N*m

      46 kgf*cm

      40 in.*lbf

   2. Install the cord clip with the nut.

      6.2 N*m

      63 kgf*cm

      55 in.*lbf

7. Click here

   INSTALL GENERATOR WITH CLUTCH PULLEY

   
   

   1. Temporarily install the generator with clutch pulley by hand.

   2. Mount the generator in a vise between aluminum plates.

   3. 

      *1	Rotor Shaft

      Install SST (A) and SST (B) to the generator with clutch pulley as shown in the illustration.

      09820-63021

      Note:

      Securely attach SST to the generator with clutch pulley and generator rotor shaft.

   4. 

      *1	Fulcrum Length
      *a	Hold
      	Turn

      Using a wrench to hold SST (A), turn SST (B) clockwise to tighten the generator with clutch pulley.

      without SST
      80 N*m	816 kgf*cm	59 ft.*lbf
      with SST
      64 N*m	653 kgf*cm	47 ft.*lbf

      Note:

      Be careful as the generator with clutch pulley or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.

      Tip:
      

      • Use a torque wrench with a fulcrum length of 400 mm (15.7 in.). When using a torque wrench with a fulcrum length that is not 400 mm (15.7 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification (Click here).

      • Make sure SST and the wrench are connected in a straight line.

   5. Remove SST from the generator.

   6. Check that the generator with clutch pulley rotates smoothly.

8. Click here

   INSTALL GENERATOR PULLEY CAP

   
   

   1. Install a new generator pulley cap to the clutch pulley.