ТОПЛИВНЫЙ БАК УСТАНОВКА

PROCEDURE

1. Click here

   INSTALL FUEL TANK TO FILLER PIPE HOSE

   
   
   1. 

      *1	Fuel Tank Side Mark
      *2	Hose Side Mark

      Align the fuel tank side mark with the hose side mark.

   2. Install the fuel tank to filler pipe hose to the fuel tank.

2. Click here

   INSTALL NO. 3 FUEL TANK PROTECTOR

   
   

   1. Install the No. 3 fuel tank protector and attach the 4 clamps.

   2. Install the 2 bolts.

      5.0 N*m

      51 kgf*cm

      44 in.*lbf

3. Click here

   INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

   Click here

4. Click here

   INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY

   
   
   1. 

      Install the fuel tank main tube and fuel return tube with the 2 fuel tube joint clips.

      

      *1	Fuel Tube Joint
      *2	O-Ring
      *3	Fuel Tube
      *4	Fuel Tube Joint Clip
      *a	CORRECT
      *b	INCORRECT

      Note:
      

      • Check that there are no scratches or foreign objects on the connecting parts.

      • Check that the fuel tube joints are inserted securely.

      • Check that the fuel tube joint clips are on the collars of the fuel tube joints.

      • After installing the fuel tube joint clips, check that the fuel tube joints cannot be pulled off.

   2. Install the fuel tank main tube and fuel return tube to the fuel tank.

5. Click here

   INSTALL FUEL TANK CUSHION

   
   

   1. Install 3 new fuel tank cushions to the fuel tank.

6. Click here

   INSTALL FUEL TANK SUB-ASSEMBLY

   
   

   1. Set the fuel tank on an engine lifter and lift up the engine lifter.

      Note:

      Do not allow the fuel tank to contact the vehicle, especially the differential.

   2. Install the 2 fuel tank bands with the 2 pins and 2 clips.

   3. Connect the 2 fuel tank bands with the 2 bolts.

      40 N*m

      408 kgf*cm

      30 ft.*lbf

7. Click here

   CONNECT FUEL TANK TO FILLER PIPE HOSE

   
   

   1. Connect the fuel tank to filler pipe hose to the filler pipe.

8. Click here

   CONNECT FUEL CUT OFF TUBE

   
   

   1. Connect the fuel cut off tube (Click here).

9. Click here

   CONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY

   
   

   1. Connect the fuel tank breather tube (Click here).

10. Click here

    CONNECT FUEL RETURN TUBE SUB-ASSEMBLY

    
    

    1. Connect the fuel return tube (Click here).

11. Click here

    CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

    
    

    1. Connect the fuel tank main tube (Click here).

12. Click here

    INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY

    
    

    1. Install the No. 1 fuel tank protector with the 6 bolts.

       20 N*m

       204 kgf*cm

       15 ft.*lbf

13. Click here

    INSTALL REAR FLOOR SERVICE HOLE COVER

    
    

    1. Connect the fuel pump and fuel sender gauge connector.

    2. Install the rear floor service hole cover with the 3 screws.

14. Click here

    INSTALL REAR SEAT ASSEMBLY LH

    (Click here)

15. Click here

    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

16. Click here

    INSPECT FOR FUEL LEAK

    Click here