ДВИГАТЕЛЬ В СБОРЕ УСТАНОВКА

Информация добавлена 08-08-2017

PROCEDURE


  1. INSTALL ENGINE HANGER

    Click here

  2. REMOVE ENGINE STAND


    1. Attach an engine sling device and hang the engine with a chain block.

    2. Lift the engine and remove it from the engine stand.

    3. Place the engine onto a work bench.

      Note


      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.

      • Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.

  3. INSTALL ENGINE ASSEMBLY


    1. Attach an engine sling device and hang the engine with a chain block.

    2. Slowly lower the engine into the engine compartment.

    3. A000AMBC01
      B001T99 Nut A
      B001PIP Nut B

      Install the front engine mounting insulator LH with the 3 nuts.

      Torque:
      for nut A
      72 N*m  { 734 kgf*cm, 53 ft.*lbf }
      for nut B
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

    4. Install the front engine mounting insulator RH with the 3 nuts.

      Torque:
      for nut A
      72 N*m  { 734 kgf*cm, 53 ft.*lbf }
      for nut B
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

    5. Remove the 4 bolts and 2 engine hangers.

  4. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY


    1. A0009X7N03

      Using SST, hold the crankshaft.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021
    2. A000A16C01
      *1 Front Drive Plate Spacer
      *2 Drive Plate and Ring Gear
      *3 Rear Drive Plate Spacer
      B001T99 Automatic Transmission Side

      Install the front drive plate spacer, the drive plate and ring gear, and the rear drive plate spacer to the crankshaft.

      Tech Tips

      As the front drive plate spacer, the drive plate and ring gear, and the rear drive plate spacer are not reversible, be sure to install them in the direction shown in the illustration.

    3. Clean the bolts and bolt holes.

    4. B001PUJC22
      *1 Adhesive

      Apply a few drops of adhesive to 2 or 3 threads at the tip of each of the 8 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    5. A000AEMN01

      Install and uniformly tighten the 8 bolts in several steps in the sequence shown in the illustration.

      Torque:
      83 N*m  { 846 kgf*cm, 61 ft.*lbf }

      Note

      Do not start the engine for at least 1 hour after installing the drive plate.

  5. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY

    Click here

  6. INSTALL PROPELLER SHAFT ASSEMBLY

    Click here

  7. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

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  8. CONNECT NO. 1 AND NO. 2 FUEL PIPES


    1. Connect the No. 1 and No. 2 fuel pipes Click here.

    2. Install the No. 2 fuel pipe clamp to the fuel tube connector.

  9. CONNECT HEATER WATER HOSE ASSEMBLY


    1. Connect the 4 hoses and heater water hose.

  10. CONNECT ENGINE WIRE


    1. Connect the ECM connector.


      1. A000C5DC03
        *1 Grommet
        *2 Wire Harness Support

        Attach the grommet to the wire harness support.

      2. Pass the wire harness into the vehicle and install the wire harness support.

      3. Connect the 9 connectors and attach the clamp.

    2. Install the glove compartment door Click here.

    3. Connect the connector and install the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  11. INSTALL DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT

    Click here

  12. INSTALL STARTER ASSEMBLY

    Click here

  13. INSTALL STARTER COVER

    Click here

  14. INSTALL GENERATOR ASSEMBLY

    Click here

  15. INSTALL WIRING HARNESS CLAMP BRACKET

    Click here

  16. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

    Click here

  17. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH

    Click here

  18. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  19. INSTALL NO. 2 MANIFOLD STAY

    Click here

  20. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH

    Click here

  21. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  22. INSTALL MANIFOLD STAY

    Click here

  23. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    Click here

  24. INSTALL COOLER COMPRESSOR ASSEMBLY

    Click here

  25. CONNECT SUCTION HOSE SUB-ASSEMBLY

    Click here

  26. CONNECT DISCHARGE HOSE SUB-ASSEMBLY

    Click here

  27. CONNECT VANE PUMP ASSEMBLY

    Click here

  28. INSTALL FAN AND GENERATOR V BELT

    Click here

  29. INSTALL INTAKE AIR SURGE TANK

    Click here

  30. INSTALL RADIATOR ASSEMBLY

    Click here

  31. INSTALL FAN SHROUD

    Click here

  32. CONNECT OIL COOLER TUBE

    Click here

  33. INSTALL RADIATOR RESERVOIR ASSEMBLY

    Click here

  34. INSTALL NO. 2 RADIATOR HOSE

    Click here

  35. INSTALL NO. 1 RADIATOR HOSE

    Click here

  36. INSTALL RADIATOR SIDE DEFLECTOR LH

    Click here

  37. INSTALL RADIATOR SIDE DEFLECTOR RH

    Click here

  38. INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    1. Install the air cleaner case with the 3 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    2. Attach the wire harness clamp.

    3. Install the air cleaner filter element.

  39. INSTALL AIR CLEANER CAP AND HOSE

    Click here

  40. INSTALL FRONT BUMPER COVER

    Click here

  41. INSTALL BATTERY TRAY

  42. INSTALL BATTERY


    1. Install the battery.

    2. Install the battery hold down clamp with the 2 nuts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

    3. Connect the cable to the positive battery terminal.

  43. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  44. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  45. ADD ENGINE OIL

    Click here

  46. ADD ENGINE COOLANT

    Click here

  47. INSPECT FOR ENGINE OIL LEAK

    Click here

  48. INSPECT FOR COOLANT LEAK

    Click here

  49. INSPECT FOR FUEL LEAK

    Click here

  50. CHECK ENGINE OIL LEVEL

    Click here

  51. INSPECT FOR EXHAUST GAS LEAK

    Click here

  52. PERFORM RESET MEMORY

    Click here

  53. INSPECT IGNITION TIMING

    Click here

  54. INSPECT ENGINE IDLE SPEED

    Click here

  55. INSPECT CO/HC

    Click here

  56. INSTALL HOOD SUB-ASSEMBLY


    1. A000C3VC01
      B001T99 Bolt A
      B001PIP Bolt B

      Install the hood with the 8 bolts.

      Torque:
      for bolt A
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }
      for bolt B
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    2. Connect the washer hose.

  57. ADJUST HOOD SUB-ASSEMBLY

    Click here

  58. CHARGE REFRIGERANT

    Click here

  59. WARM UP ENGINE

    Click here

  60. CHECK FOR REFRIGERANT GAS LEAK

    Click here

  61. INSTALL FRONT NO. 1 FENDER APRON TO FRAME SEAL RH

    Click here

  62. INSTALL FRONT NO. 1 FENDER APRON TO FRAME SEAL LH

    Click here

  63. INSTALL FRONT FENDER APRON SEAL RH

    Click here

  64. INSTALL FRONT FENDER APRON SEAL LH

    Click here

  65. INSTALL REAR ENGINE UNDER COVER ASSEMBLY


    1. Install the rear engine under cover with the 4 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  66. INSTALL TRANSMISSION UNDER COVER


    1. Install the transmission under cover with the 2 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  67. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. B001S0Y

      Hook the engine under cover to the vehicle body as shown in the illustration.

    2. Install the 4 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  68. INSTALL LOWER FRONT BUMPER COVER


    1. Install the front bumper cover lower with the 5 bolts and clip.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  69. INSTALL ENGINE ROOM SIDE COVER


    1. Install the engine room side cover with the 4 clips.

  70. INSTALL ENGINE ROOM SIDE COVER LH


    1. Install the engine room side cover LH with the 4 clips.

  71. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here

  72. INSTALL UPPER RADIATOR SUPPORT SEAL


    1. Install the upper radiator support seal with the 14 clips.