ДВИГАТЕЛЬ В СБОРЕ СНЯТИЕ

Информация добавлена 08-08-2017

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    Click here

  2. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  3. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. B001PF2

      Remove the 14 clips and upper radiator support seal.

  6. REMOVE V-BANK COVER SUB-ASSEMBLY

    Click here

  7. REMOVE ENGINE ROOM SIDE COVER LH


    1. B001TCS

      Remove the 4 clips and engine room side cover LH.

  8. REMOVE ENGINE ROOM SIDE COVER


    1. B001TQ0

      Remove the 4 clips and engine room side cover.

  9. REMOVE HOOD SUB-ASSEMBLY


    1. Disconnect the washer hose.

    2. B001QRX

      Remove the 8 bolts and hood.

      Note

      If the hood support is detached from the ball joint, it becomes non-reusable. Therefore, do not detach the hood support from the ball joint unless replacing it.

  10. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  11. REMOVE LOWER FRONT BUMPER COVER


    1. Remove the clip, 5 bolts and lower front bumper cover.

  12. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. Remove the 4 bolts.

    2. B001S0Y

      Unhook the No. 1 engine under cover from the vehicle body as shown in the illustration.

  13. REMOVE TRANSMISSION UNDER COVER


    1. Remove the 2 bolts and transmission under cover.

  14. REMOVE REAR ENGINE UNDER COVER ASSEMBLY


    1. Remove the 4 bolts and rear engine under cover.

  15. REMOVE FRONT FENDER APRON SEAL LH

    Click here

  16. REMOVE FRONT FENDER APRON SEAL RH

    Click here

  17. REMOVE FRONT NO. 1 FENDER APRON TO FRAME SEAL LH

    Click here

  18. REMOVE FRONT NO. 1 FENDER APRON TO FRAME SEAL RH

    Click here

  19. DRAIN ENGINE OIL

    Click here

  20. DRAIN ENGINE COOLANT

    Click here

  21. REMOVE BATTERY


    1. B001T76

      Disconnect the cable from the positive battery terminal.

    2. Remove the 2 nuts and battery hold down clamp.

    3. Remove the battery.

  22. REMOVE BATTERY TRAY

  23. REMOVE FRONT BUMPER COVER

    Click here

  24. REMOVE AIR CLEANER CAP AND HOSE

    Click here

  25. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. Remove the air cleaner filter element.

    2. B001V24

      Detach the wire harness clamp.

    3. Remove the 3 bolts and air cleaner case.

  26. REMOVE RADIATOR SIDE DEFLECTOR RH

    Click here

  27. REMOVE RADIATOR SIDE DEFLECTOR LH

    Click here

  28. REMOVE NO. 1 RADIATOR HOSE

    Click here

  29. REMOVE NO. 2 RADIATOR HOSE

    Click here

  30. REMOVE RADIATOR RESERVOIR ASSEMBLY

    Click here

  31. DISCONNECT OIL COOLER TUBE

    Click here

  32. REMOVE FAN SHROUD

    Click here

  33. REMOVE RADIATOR ASSEMBLY

    Click here

  34. REMOVE INTAKE AIR SURGE TANK

    Click here

  35. REMOVE FAN AND GENERATOR V BELT

    Click here

  36. DISCONNECT VANE PUMP ASSEMBLY

    Click here

  37. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

    Click here

  38. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

    Click here

  39. REMOVE COOLER COMPRESSOR ASSEMBLY

    Click here

  40. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Click here

  41. REMOVE MANIFOLD STAY

    Click here

  42. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  43. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH

    Click here

  44. REMOVE NO. 2 MANIFOLD STAY

    Click here

  45. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  46. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH

    Click here

  47. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

    Click here

  48. REMOVE WIRING HARNESS CLAMP BRACKET

    Click here

  49. REMOVE GENERATOR ASSEMBLY

    Click here

  50. REMOVE STARTER COVER

    Click here

  51. REMOVE STARTER ASSEMBLY

    Click here

  52. REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT

    Click here

  53. DISCONNECT ENGINE WIRE


    1. Remove the bolt and disconnect the connector.

    2. B001U24

      Remove the glove compartment door Click here.

    3. B001S33

      Disconnect the ECM connector.


      1. Detach the clamp and disconnect the 9 connectors.

      2. B001U7T

        Detach the grommet from the wire harness support.

      3. Detach the clamp from the wire harness bracket.

      4. B001T2M

        Detach the 4 claws to remove the wire harness support from the vehicle, and then pull out the ECM connector to remove it from the vehicle.

  54. DISCONNECT HEATER WATER HOSE ASSEMBLY


    1. B001S42

      Disconnect the 4 hoses and heater water hose.

  55. DISCONNECT NO. 1 AND NO. 2 FUEL PIPES


    1. B001R1X

      Remove the No. 2 fuel pipe clamp from the fuel tube connector.

    2. Disconnect the No. 1 and No. 2 fuel pipes Click here.

  56. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

    Click here

  57. REMOVE PROPELLER SHAFT ASSEMBLY

    Click here

  58. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

    Click here

  59. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY


    1. A0009X7N02

      Using SST, hold the crankshaft.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021
    2. B001PDQ

      Remove the 8 bolts, the rear drive plate spacer, the drive plate and ring gear, and the front drive plate spacer.

  60. INSTALL ENGINE HANGER


    1. A000BEGC01
      *1 No. 1 Engine Hanger
      *2 No. 2 Engine Hanger

      Install 2 engine hangers with 4 bolts as shown in the illustration.

      Torque:
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }

      Tech Tips

      No. 1 Engine Hanger 12281-31110
      No. 2 Engine Hanger 12282-31140
      Bolt 91671-C0830
  61. REMOVE ENGINE ASSEMBLY


    1. Attach an engine sling device and hang the engine with a chain block.

    2. B001RRW

      Remove the 6 nuts from the front engine mounting insulator LH and RH.

    3. Lift the engine out of the vehicle carefully.

      Note


      • Make sure the engine is clear of all wiring and hoses.

      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.

      • Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.

    4. Remove the front engine mounting insulator LH and RH.

    5. Place the engine onto a work bench.

  62. INSTALL ENGINE STAND


    1. Install the engine to an engine stand with bolts.

    2. Remove the 4 bolts and 2 engine hangers.