BACK DOOR REASSEMBLY


  1. INSTALL BACK DOOR STAY BOLT LH


    1. Clean the threaded portion on the vehicle body with a non-residue solvent.

    2. Apply adhesive to the threads of the back door stay bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    3. Install the back door stay bolt.

      Torque:
      22 N*m  { 224 kgf*cm, 16 ft.*lbf }

  2. INSTALL BACK DOOR STAY BOLT RH

    Tech Tips

    Use the same procedure as for the LH side.

  3. INSTALL BACK DOOR STAY ASSEMBLY LH

    Note


    • Avoid touching the piston rod as much as possible to prevent foreign matter from attaching to it. Be sure to hold the cylinder while servicing.

    • Do not wear cotton gloves or other similar materials when handling the piston rod. Fibers may attach to the rod and result in gas leaks.

    • Do not apply any horizontal load to the door stay in order to prevent the rod from deforming.


    1. When reusing the back door stay assembly:


      1. A003ZSM

        Install the 2 stop rings to the back door stay assembly.

    2. A003ZP3

      Install the back door stay assembly.

      Note

      Install the back door stay assembly while supporting the back door by hand.

    3. Check that the back door stay assembly is engaged in the ball joint and that the back door stay assembly cannot be pulled out.

  4. INSTALL BACK DOOR STAY ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  5. INSTALL REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)


    1. Install the rear wiper motor assembly with the 3 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    2. Connect the connector.

  6. INSTALL REAR WIPER MOTOR GROMMET (w/ Rear Wiper)


    1. A003ZP0E01
      Text in Illustration
      *1 MP Grease

      Apply MP grease to the entire surface of the rear wiper motor grommet lip.

      Tech Tips

      Make sure that the hole does not get clogged with grease and the grooves on the lip are filled with grease.

    2. A003VJ3E01
      Text in Illustration
      *1 Alignment Mark

      Install the rear wiper motor grommet.

      Tech Tips

      Install the grommet with its alignment mark facing up.

  7. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper)


    1. Operate the wiper and stop the windshield wiper motor at the automatic stop position.

    2. When reusing the rear wiper arm and blade assembly:


      1. A003X58E01
        Text in Illustration
        *1 Wiper Arm Serrations

        Clean the wiper arm serrations.

    3. When reusing the rear wiper motor assembly:


      1. A003XNOE01
        Text in Illustration
        *1 Wiper Pivot Serrations

        Clean the wiper pivot serrations with a wire brush.

    4. A003Y29

      Temporarily install the rear wiper arm and blade assembly.

    5. A003XWUE01
      Text in Illustration
      *1 Ceramic Dot

      Install the rear wiper arm and blade assembly with the nut to the position as shown in the illustration.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Tech Tips

      Hold the wiper arm by hand while tightening the nut.

    6. Turn the power switch on (IG).

    7. Operate the rear wiper while spraying washer fluid onto the back door glass. Make sure that the rear wiper functions properly and the wiper does not come into contact with the vehicle body.

    8. Lift the wiper arm twice after the wiper stops and check the wiper set position.

    9. Turn the power switch off.

  8. INSTALL REAR WIPER ARM HEAD CAP (w/ Rear Wiper)


    1. A003VR4E02

      Engage the 2 claws (B) to the rear wiper arm and blade assembly.

    2. Engage the 2 claws (A) to install the rear wiper arm head cap as shown in the illustration.

  9. INSTALL REAR WASHER NOZZLE (w/ Rear Wiper)


    1. Engage the 2 claws to install the rear washer nozzle.

    2. Connect the washer hose.

  10. INSPECT REAR WASHER NOZZLE (w/ Rear Wiper)


    1. With the power switch on (READY), check that the center stream of washer fluid sprays on the windshield within the hatched area shown in the illustration.

      Standard
      Washer fluid hits the windshield in the area shown in the illustration.
      A003W0OE01
      Standard Clearance
      Area Measurement
      A 22 mm (0.866 in.)
      B 6 mm (0.236 in.)
      C 72 mm (2.835 in.)
      D 108 mm (4.252 in.)

  11. ADJUST REAR WASHER NOZZLE (w/ Rear Wiper)


    1. A003XTU

      Using a screwdriver, adjust the direction of the rear washer nozzle.

      Note

      Do not use a safety pin or other pointed tools. Doing so may damage the inside of the washer nozzle.

      Tech Tips

      Use a thin-bladed screwdriver with an approximately 1 mm (0.0394 in.) thick tip.

  12. INSTALL REAR SPOILER SUB-ASSEMBLY


    1. Install the 4 new clips to the rear spoiler sub-assembly as shown in the illustration.

      A003ZIS
    2. A003Z1T

      Engage the 4 clips and install the rear spoiler sub-assembly.

    3. Connect the connector.

    4. Install the 2 nuts and 2 bolts.

    5. Install the 2 hole plugs.

  13. INSTALL NO. 4 ANTENNA CORD SUB-ASSEMBLY


    1. Engage the 2 grommets.

    2. Engage the 5 clamps.

    3. Connect the connector for back door.

    4. Install the bolt for back door.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    5. Connect the connector for roof.

    6. w/ Rear Wiper:


      1. Connect the washer hose.

    7. Install the bolt and No. 4 antenna cord subassembly.

  14. INSTALL ROOF HEADLINING ASSEMBLY

    Click here

  15. INSTALL RADIO SETTING CONDENSER


    1. A003YHO

      Engage the claw to install a new terminal cover to the wire harness.

    2. A003XUA

      Engage the 3 claws to install the new terminal cover with wire harness to a new condenser.

    3. Engage the clamp to temporarily install a new radio setting condenser with wire harness to the back door.

    4. Install the new radio setting condenser with the bolt.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  16. INSTALL REAR TELEVISION CAMERA ASSEMBLY (w/ Rear Monitor)


    1. Install the rear television camera assembly with the screw.

    2. Install the bolt.

    3. Connect the connector.

  17. INSTALL AMPLIFIER ANTENNA ASSEMBLY


    1. Connect the 2 connectors.

    2. Install the amplifier antenna assembly with the bolt.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  18. INSTALL LICENSE PLATE LIGHT ASSEMBLY LH


    1. Engage the 2 claws to install the license plate light assembly.

    2. Connect the connector.

  19. INSTALL LICENSE PLATE LIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  20. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY


    1. Install the new 2 clips (back door outside garnish clips) as shown in the illustration.

      A003YYL

    2. Install the new 6 clips (No. 2 back door outside garnish clips) as shown in the illustration.

      A003ZJE
    3. A003VAQE01
      Text in Illustration
      *1 String
      *2 Back Window Lower Moulding
      *3 Masking Tape

      Pass a string behind the back window lower moulding and tape both ends with masking tape as shown in the illustration.

    4. A003VPU

      Engage the 8 clips to install the back door outside garnish sub-assembly.

      Tech Tips

      Make sure not to dislodge the string under the back window lower moulding.

    5. Apply soapy water to the back window lower moulding.

    6. A003XWRE01
      Text in Illustration
      *1 Back Window Lower Moulding
      *2 Back Door Outside Garnish Sub-assembly

      Pull out the string slowly, starting from one end and working to the other end, as shown in the illustration.

      Note

      Make sure not to damage the back window lower moulding.

    7. Check that the back window lower moulding is not caught behind the back door outside garnish sub-assembly.

    8. A003XMT

      Install the 2 screws.

  21. INSTALL BACK DOOR OPENER SWITCH ASSEMBLY


    1. Install the back door opener switch assembly with the 2 bolts.

    2. Connect the connector.

  22. INSTALL REAR LIGHT ASSEMBLY LH


    1. A003YSQE01

      Install the rear light assembly with the 3 nuts.

      Torque:
      Nut (A)
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
      Nut (B)
      3.9 N*m  { 40 kgf*cm, 35 in.*lbf }

    2. Connect the connector and engage the clamp.

  23. INSTALL REAR LIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  24. INSTALL BACK DOOR WEIGHT


    1. A003ZQ2

      Engage the guide.

    2. Install the back door weight with the 4 bolts.

  25. INSTALL LOWER BACK DOOR STOPPER CUSHION


    1. A003Y8R

      Engage the claws to install 2 new lower back door stopper cushions.

  26. INSTALL BACK DOOR LOCK STRIKER ASSEMBLY


    1. A003WCA

      Using a T40 "TORX" socket wrench, install the back door lock striker assembly with the 2 screws.

      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

  27. INSTALL BACK DOOR LOCK STRIKER COVER


    1. A003YHD

      Engage the 2 claws to install the back door lock striker cover.

  28. INSTALL BACK DOOR TRIM BOARD ASSEMBLY


    1. A003XVHE01

      Engage the 13 clips to install the back door trim board assembly.

      Tech Tips

      Engage the clips in the order shown in the illustration.

    2. A003Y7A

      Slide the handle plate of the back door trim board to engage it.

  29. INSTALL BACK DOOR SIDE GARNISH LH


    1. A003XEI

      Engage the 2 clips, 2 claws and guide to install the back door side garnish LH.

  30. INSTALL BACK DOOR SIDE GARNISH RH


    1. A003VMK

      Engage the 2 clips, 2 claws and guide to install the back door side garnish RH.

  31. INSTALL UPPER BACK DOOR TRIM PANEL ASSEMBLY


    1. A003X12

      Engage the 4 clips and 4 claws to install the upper back door trim panel assembly.

  32. ADJUST TELEVISION CAMERA (w/ Parking Assist Monitor System)

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