REAR DOOR DISASSEMBLY


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. REMOVE REAR NO. 2 FLOOR BOARD


    1. Remove the rear No. 2 floor board.

  3. REMOVE REAR DECK FLOOR BOX


    1. Remove the rear deck floor box.

  4. REMOVE REAR NO. 3 FLOOR BOARD


    1. Remove the rear No. 3 floor board.

  5. REMOVE DECK FLOOR BOX RH


    1. A003Z5J

      Remove the clip.

    2. Disengage the 6 guides and remove the deck floor box RH.

  6. REMOVE REAR FLOOR BOARD UPPER NO. 3 PLATE


    1. A003VKN

      Disengage the 4 claws and 2 guides, and remove the rear floor board upper No. 3 plate.

  7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. A003YVN

      Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug as shown in the illustration.

  9. REMOVE REAR DOOR REAR FRAME BRACKET


    1. A003WT2

      Disengage the clip, 3 claws and 3 guides and remove the rear door rear frame bracket.

  10. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. A003X74

      Using a moulding remover, disengage the 3 clips, 4 claws and 2 guides as shown in the illustration.

    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

  11. REMOVE REAR DOOR ARMREST COVER


    1. A003WKN

      Remove the rear door armrest cover.

  12. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A003WA9E01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the rear door panel.

    2. A003VT0

      Remove the 2 screws.

    3. Using a clip remover, disengage the 9 clips.

    4. A003XWL

      Pull out the rear door trim board sub-assembly in the direction indicated by the arrow as shown in the illustration.

    5. Raise the rear door trim board sub-assembly to remove the rear door trim board sub-assembly together with the rear door inner glass weatherstrip.

    6. Disconnect the connector.

    7. A003ZHN

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly.

    8. Remove the rear door trim board clip (blue) from the rear door trim board.

  13. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A003Z11

      Disengage the claw and 2 guides, and remove the rear door inside handle sub-assembly as shown in the illustration.

  14. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    1. A003ZV5E01
      Text in Illustration
      *1 Screwdriver

      Using a screwdriver, disengage the 3 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.

  15. REMOVE REAR DOOR TRIM SEAL


    1. A003X3A

      Using a clip remover, disengage the 6 clips and remove the rear door trim seal.

  16. REMOVE REAR DOOR SPEAKER COVER (w/o Rear Speaker)


    1. A003W84

      Disconnect the connector.

    2. Remove the 3 bolts and rear door speaker cover.

  17. REMOVE REAR SPEAKER ASSEMBLY (w/ Rear Speaker)


    1. A003V5U

      Disconnect the connector.

    2. Remove the 3 bolts and rear speaker assembly.

      Note

      Do not touch the speaker cone.

  18. REMOVE REAR DOOR FRAME GARNISH


    1. A003VY0

      Disengage the clip and remove the rear door frame garnish.

      Tech Tips

      This garnish needs to be replaced with a new one because the clip will break when removing it.

  19. REMOVE REAR DOOR TRIM BRACKET


    1. A003VYL

      Remove the 2 screws and rear door trim bracket.

  20. REMOVE REAR DOOR SERVICE HOLE COVER


    1. A003YUO

      Disengage the clamp.

    2. Disconnect the connector and remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  21. REMOVE REAR DOOR CHECK ASSEMBLY


    1. A003WBD

      Remove the 3 bolts and rear door check assembly.

  22. REMOVE REAR DOOR WEATHERSTRIP


    1. A003YQNE01
      Text in Illustration
      *1 Double-sided Tape

      Using a clip remover, disengage the 23 clips and remove the rear door weatherstrip.

  23. REMOVE REAR DOOR GLASS RUN


    1. A003VUE

      Remove the rear door glass run.

  24. REMOVE NO. 1 REAR DOOR VENT SEAL


    1. A003ZME

      Remove the No. 1 rear door vent seal.

  25. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY


    1. A003ZUUE01
      Text in Illustration
      *1 Temporary Bolt

      Loosen the temporary bolt.

    2. Remove the bolt and screw and rear door window division bar sub-assembly.

      Note

      When the rear door window division bar sub-assembly is removed, do not allow the rear door quarter window glass to fall.

    3. Remove the temporary bolt from the rear door window division bar sub-assembly.

  26. REMOVE REAR DOOR QUARTER WINDOW GLASS


    1. A003XAR

      Remove the rear door quarter window glass with the rear door quarter window weatherstrip as shown in the illustration.

    2. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.

  27. REMOVE NO. 2 REAR DOOR VENT SEAL


    1. A003YMR

      Remove the No. 2 rear door vent seal.

  28. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. A003XXI

      Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.

      Note

      Do not damage the door glass.

  29. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY


    1. A003WFAE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the rear door glass channel sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  30. REMOVE REAR DOOR GLASS CHANNEL FILLER


    1. Remove the rear door glass channel filler.

  31. REMOVE REAR DOOR CUSHION


    1. A003WP9E01
      Text in Illustration
      *1 Double-sided Tape

      Remove the 2 bolts.

    2. Disengage the 2 guides and remove the rear door cushion.

  32. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY


    1. A003W3UE01
      Text in Illustration
      *1 Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator assembly may fall and cause damage.

    3. Remove the 3 bolts.

    4. Remove the rear door window regulator assembly.

    5. Remove the temporary bolt from the rear door window regulator assembly.

  33. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. A003XI4

      Using a T25 "TORX" socket wrench, remove the 3 screws and rear power window regulator motor assembly.

  34. REMOVE REAR DOOR LOCK ASSEMBLY


    1. A003XN0

      Using a T30 "TORX" socket wrench, remove the 3 screws.

    2. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.

    3. A003V8C

      Remove the door lock wiring harness seal from the rear door lock assembly.

  35. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Double Locking System)


    1. A003ZP1

      Using a screwdriver, disengage the claw.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A003WX2

      Remove the rear door lock remote control cable assembly.

  36. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Double Locking System)


    1. A003WQH

      Using a screwdriver, disengage the claw.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A003ZCT

      Remove the rear door lock remote control cable assembly.

  37. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Double Locking System)


    1. A003VFV

      Using a screwdriver, disengage the 3 claws.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A003YAR

      Remove the rear door inside locking cable assembly.

  38. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Double Locking System)


    1. A003WD0

      Using a screwdriver, disengage the 3 claws.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A003ZB2

      Remove the rear door inside locking cable assembly.

  39. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. A003YSN

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw and remove the rear door outside handle cover.

  40. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. A003W49

      Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

      Note

      The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

    2. A003VZM

      Move the lever in the direction indicated by the arrow in the illustration.

    3. A003Z19

      Remove the rear door outside handle assembly as shown in the illustration.

  41. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. A003VIS

      Disengage the 3 claws and remove the rear door front outside handle pad.

  42. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. A003ZRJ

      Disengage the 2 claws and remove the rear door rear outside handle pad.

  43. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A003W7H

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Slide the rear door outside handle frame sub-assembly to disengage the door handle nut and claw of the rear door outside handle frame sub-assembly, and then remove it.

  44. REMOVE NO. 2 REAR DOOR WEATHERSTRIP


    1. A003X0S

      Using a clip remover, disengage the 4 clips and remove the No. 2 rear door weatherstrip.

  45. REMOVE REAR DOOR PANEL CUSHION


    1. A003WPO

      Using a clip remover, disengage the claw and remove the rear door panel cushion.

  46. REMOVE REAR DOOR BELT MOULDING ASSEMBLY


    1. A003VTEE01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the rear door belt moulding assembly.

    2. A003YG9E01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with the tip wrapped with protective tape, disengage the 5 claws and guide to remove the rear door belt moulding assembly as shown in the illustration.

  47. REMOVE NO. 3 REAR DOOR WEATHERSTRIP

    Tech Tips

    When removing the No. 3 rear door weatherstrip, heat the vehicle body and No. 3 rear door weatherstrip using a heat light.

    Note

    Do not heat the vehicle body or No. 3 rear door weatherstrip excessively.


    1. Using a heat light, heat the No. 3 rear door weatherstrip.

      Heating Temperature
      Item Temperature
      Vehicle Body 40 to 60°C (104 to 140°F)
      No. 3 Rear Door Weatherstrip 20 to 30°C (68 to 86°F)
    2. A003VDDE01
      Text in Illustration
      *1 Double-sided Tape

      Remove the No. 3 rear door weatherstrip.

  48. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

    Tech Tips

    When removing the rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or moulding excessively.


    1. Using a heat light, heat the rear door front window frame moulding.

    2. A003XDLE01
      Text in Illustration
      *1 Double-sided Tape
      *2 Caulking Sponge

      Using a moulding remover, disengage the clip and remove the rear door front window frame moulding.

  49. REMOVE REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY


    1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.

    2. A003WZ4E01

      Tape a 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

      Area Dimension
      A 5.0 mm

      Note

      Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 7 rivets.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.

      • Be careful of the drilled rivets, as they may be hot.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

    5. Disengage the guide and 2 claws, remove the rear door window frame moulding sub-assembly from the door frame.

  50. REMOVE REAR DOOR OUTSIDE STRIPE


    1. Using a heat light, heat the rear door outside stripe and vehicle body.

      Heating Temperature
      Item Temperature
      Vehicle Body and Rear Door Outside stripe 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. A003X0F

      Pull back on one of the ends of the rear door outside stripe to remove it.

      Tech Tips

      When pulling on the stripe, pull it parallel to the body.

  51. REMOVE REAR DOOR LOWER OUTSIDE STRIPE


    1. Using a heat light, heat the rear door lower outside stripe and vehicle body.

      Heating Temperature
      Item Temperature
      Vehicle Body and Rear Door Lower Outside stripe 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. A003ZCA

      Pull back on one of the ends of the rear door lower outside stripe to remove it.

      Tech Tips

      When pulling on the stripe, pull it parallel to the body.