INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)
Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with Primer G.
Do not apply too much primer.
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
Install the 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.
| *A | Back Side | - | - |
| *1 | Ceramic Notch | *2 | Windshield glass edge side |
| Standard Dimension | ||||
|---|---|---|---|---|
|
Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.
INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)
Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.
Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.
INSTALL WINDSHIELD OUTSIDE MOULDING
Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G.
Do not apply too much primer.
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
Install the windshield outside moulding onto the windshield glass as shown in the illustration.
| *A | Back Side |
INSTALL WINDSHIELD GLASS ADHESIVE DAM (for LHD)
Cut the back window moulding lower so that it is the appropriate size as shown in the illustration.
| Area | Specified Condition |
|---|---|
| a | 2820 to 2830 mm (111.0 to 111.4 in.) |
Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with Primer G.
| *A | Back Side | - | - |
| *1 | Primer G | *2 | Ceramic Notch |
| Standard Dimension | ||||||
|---|---|---|---|---|---|---|
|
Do not apply too much primer.
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
Install the windshield glass adhesive dam onto the windshield glass as shown in the illustration.
| *A | Back Side | - | - |
| *1 | Ceramic Notch | *2 | Windshield Glass Adhesive Dam |
| Standard Dimension | ||||||
|---|---|---|---|---|---|---|
|
INSTALL WINDSHIELD GLASS ADHESIVE DAM (for RHD)
Cut the back window moulding lower so that it is the appropriate size as shown in the illustration.
| Area | Specified Condition |
|---|---|
| a | 2820 to 2830 mm (111.0 to 111.4 in.) |
Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with Primer G.
| *A | Back Side | - | - |
| *1 | Primer G | *2 | Ceramic Notch |
| Standard Dimension | ||||||
|---|---|---|---|---|---|---|
|
Do not apply too much primer.
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
Install the windshield glass adhesive dam onto the windshield glass as shown in the illustration.
| *A | Back Side | - | - |
| *1 | Ceramic Notch | *2 | Windshield Glass Adhesive Dam |
| Standard Dimension | ||||||
|---|---|---|---|---|---|---|
|
INSTALL WINDSHIELD GLASS SUB-ASSEMBLY (for LHD)
Position the windshield glass sub-assembly.
| *1 | Matchmark |
Using suction cups, place the windshield glass sub-assembly in the correct position.
Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.
Align the matchmarks on the windshield glass sub-assembly and vehicle body.
Check that the windshield glass stoppers are attached to the vehicle body correctly.
Remove the windshield glass sub-assembly.
Using a brush, coat the installation surface on the vehicle body with Primer M.
| *1 | Primer M | *2 | Brush |
| *3 | Adhesive | *4 | Edge of Curved Surface |
| *a | CORRECT | *b | WRONG |
Do not coat the adhesive with Primer M.
Do not apply too much primer.
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
Using a brush or sponge, coat the application area of adhesive with Primer G.
| *A | Back Side | - | - |
| *1 | Primer G | *2 | Ceramic Notch |
| *3 | Adhesive Center | - | - |
| Standard Dimension | ||||||||
|---|---|---|---|---|---|---|---|---|
|
Do not apply too much primer.
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Apply Primer G onto the ceramic notches.
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
Apply adhesive to the glass.
| Adhesive |
|---|
| Toyota Genuine Windshield Glass Adhesive or equivalent |
Cut off the tip of the cartridge nozzle as shown in the illustration.
| *1 | Nozzle |
| Standard Dimension | ||||||
|---|---|---|---|---|---|---|
|
After cutting off the tip, use all adhesive within the time described in the table below.
| Usage Time Frame | ||||||||
|---|---|---|---|---|---|---|---|---|
|
Load the sealer gun with the cartridge.
Apply adhesive to the windshield glass sub-assembly as shown in the illustration.
| *A | Back Side | - | - |
| *1 | Adhesive | *2 | Ceramic Notch |
| *3 | Adhesive Center | - | - |
| Standard Dimension | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
|
Apply adhesive onto the ceramic notches.
Install the windshield glass sub-assembly.
| *1 | Matchmark |
Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
Check that the windshield glass stoppers are attached to the vehicle body correctly.
Check the clearance between the vehicle body and windshield glass sub-assembly.
Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.
Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.
Using a scraper, remove any excess or protruding adhesive.
| *1 | Dam |
| *2 | Adhesive |
| *3 | Windshield |
Apply adhesive onto the windshield glass rim.
Hold the windshield glass using protective tape until the applied adhesive becomes hard.
Do not drive the vehicle for the time described in the table below.
| Minimum Time | ||||||||
|---|---|---|---|---|---|---|---|---|
|
w/ Front Window Deicer System:
Engage the 3 clamps.
Connect the connector.
INSTALL WINDSHIELD GLASS SUB-ASSEMBLY (for RHD)
Position the windshield glass sub-assembly.
| *1 | Matchmark |
Using suction cups, place the windshield glass sub-assembly in the correct position.
Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.
Align the matchmarks on the windshield glass sub-assembly and vehicle body.
Check that the windshield glass stoppers are attached to the vehicle body correctly.
Remove the windshield glass sub-assembly.
Using a brush, coat the installation surface on the vehicle body with Primer M.
| *1 | Primer M | *2 | Brush |
| *3 | Adhesive | *4 | Edge of Curved Surface |
| *a | CORRECT | *b | WRONG |
Do not coat the adhesive with Primer M.
Do not apply too much primer.
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
Using a brush or sponge, coat the application area of adhesive with Primer G.
| *A | Back Side | - | - |
| *1 | Primer G | *2 | Ceramic Notch |
| *3 | Adhesive Center | - | - |
| Standard Dimension | ||||||||
|---|---|---|---|---|---|---|---|---|
|
Do not apply too much primer.
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Apply Primer G onto the ceramic notches.
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
Apply adhesive to the glass.
| Adhesive |
|---|
| Toyota Genuine Windshield Glass Adhesive or equivalent |
Cut off the tip of the cartridge nozzle as shown in the illustration.
| *1 | Nozzle |
| Standard Dimension | ||||||
|---|---|---|---|---|---|---|
|
After cutting off the tip, use all adhesive within the time described in the table below.
| Usage Time Frame | ||||||||
|---|---|---|---|---|---|---|---|---|
|
Load the sealer gun with the cartridge.
Apply adhesive to the windshield glass sub-assembly as shown in the illustration.
| *A | Back Side | - | - |
| *1 | Adhesive | *2 | Ceramic Notch |
| *3 | Adhesive Center | - | - |
| Standard Dimension | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
|
Apply adhesive onto the ceramic notches.
Install the windshield glass sub-assembly.
| *1 | Matchmark |
Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
Check that the windshield glass stoppers are attached to the vehicle body correctly.
Check the clearance between the vehicle body and windshield glass sub-assembly.
Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.
Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.
Using a scraper, remove any excess or protruding adhesive.
| *1 | Dam |
| *2 | Adhesive |
| *3 | Windshield |
Apply adhesive onto the windshield glass rim.
Hold the windshield glass using protective tape until the applied adhesive becomes hard.
Do not drive the vehicle for the time described in the table below.
| Minimum Time | ||||||||
|---|---|---|---|---|---|---|---|---|
|
w/ Front Window Deicer System:
Engage the 3 clamps.
Connect the connector.
INSPECT FOR LEAK AND REPAIR
After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
If water leaks into the cabin, allow the water to dry and add adhesive.
Remove the protective tape.
INSTALL ROOF HEADLINING ASSEMBLY
Return the front section of the roof headlining assembly to the original position.
INSTALL SLIDING ROOF OPENING TRIM MOULDING (w/ Sliding Roof)
Align the alignment mark (green) on the moulding with the notch of the roof headlining to install the sliding roof opening trim moulding.
| *a | Notch |
| *b | Alignment Mark (Green) |
After installation, check that the corners fit correctly.
INSTALL VISOR HOLDER
Engage the 2 claws.
Push in the visor holder as shown in the illustration.
Use the same procedure for the other visor holder.
INSTALL VISOR ASSEMBLY LH
Install the visor assembly LH with the 2 screws.
INSTALL VISOR BRACKET COVER (for LH Side)
Engage the 4 claws to install the visor bracket cover LH.
INSTALL VISOR ASSEMBLY RH
Use the same procedure as for the LH side.
INSTALL VISOR BRACKET COVER (for RH Side)
Use the same procedure as for the LH side.
INSTALL ASSIST GRIP SUB-ASSEMBLY
Assemble the assist grip sub-assembly as shown in the illustration.
Install the assist grip sub-assembly.
Use the same procedure for the other 3 assist grip sub-assemblies.
INSTALL NO. 1 ROOM LIGHT ASSEMBLY
Align the switch parts shown in the illustration and engage the 4 claws to install the room light switch base to the No. 1 room light housing.
| *a | Switch Part of Room Light Switch Base |
| *b | Switch Part of No. 1 Room Light Housing |
Engage the 4 claws to install the No. 1 room light housing.
Engage the 4 claws to install the No. 1 room light lens.
INSTALL MAP LIGHT ASSEMBLY
Connect the connector.
Engage the 3 guides and 4 clips to install the map light assembly as shown in the illustration.
Close the overhead console.
INSTALL FRONT PILLAR GARNISH LH
Remove the protective cover.
Make sure that the front pillar garnish clip is not damaged.
| *1 | Front Pillar Garnish Clip |
| *2 | Protective Tape |
If there is any damage, replace the garnish clip with a new one.
When a garnish clip is being replaced, make sure to install it in the direction shown in the illustration.
Engage the 2 guides by moving the garnish in the direction indicated by the arrow (1).
Turn the end of the front pillar garnish clip 90° with needle-nosed pliers and install it to the front pillar garnish LH.
Tape the tips of the needle-nosed pliers before use.
Engage the 2 clips to install the front pillar garnish LH.
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
Align the alignment mark (orange) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip LH.
| *a | Alignment Mark (Orange) |
After installation, check that the corners fit correctly.
INSTALL FRONT PILLAR GARNISH RH
Use the same procedure as for the LH side.
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH
Align the alignment mark (light blue) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip RH.
| *a | Alignment Mark (Light blue) |
After installation, check that the corners fit correctly.
INSTALL HUMIDITY SENSOR (w/ Humidity Sensor)
Engage the 2 guides, and carefully install the humidity sensor to the glass surface, preventing air bubbles from forming between the contact surfaces.
| *1 | Stopper |
| *2 | Bracket |
Push in the stopper.
Connect the connector.
INSTALL PROTECTOR (w/ Humidity Sensor)
Engage the 2 claws and temporarily install the protector.
Slide the protector and engage the 2 guides as shown in the illustration to install the protector.
INSTALL RAIN SENSOR TAPE (w/ Rain Sensor)
Rain sensor tape is reusable. Only replace the tape if it is damaged or contaminated.
Clean the rain sensor sensing portion with a piece of cloth, etc.
Peel off the smaller release sheet, and then attach the rain sensor tape on the rain sensor sensing portion as shown in the illustration.
| Area | Measurement |
|---|---|
| A | 13.5 mm (0.532 in.) |
| B | 7.25 mm (0.285 in.) |
| *1 | Rain Sensor Tape |
Use your fingers to push out any air bubbles from under the tape.
INSTALL RAIN SENSOR (w/ Rain Sensor)
Clean the windshield glass with a piece of cloth, etc.
Make sure that there is no rain sensor tape residue remaining on the windshield glass. If there is, remove the residue.
If there is any rain sensor tape residue remaining on the windshield glass, replace the tape.
When installing a new rain sensor or replacing the rain sensor tape:
Peel off the release sheet.
Do not touch the silicone coated surfaces.
Gradually attach the rain sensor to the glass surface to prevent air bubbles from forming between them.
Do not touch the silicone coated or glass surfaces.
Push in the stopper.
| *1 | Stopper |
Connect the connector.
INSTALL RAIN SENSOR COVER (w/ Rain Sensor)
Engage the 2 claws and connect the rain sensor cover.
Engage the 2 guides and install the rain sensor cover as shown in the illustration.
INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)
Slide the inner rear view mirror assembly in the direction indicated by the arrow in the illustration to install it.
Engage the 2 claws to the inner mirror base cover.
INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)
Using a T20 "TORX" socket wrench, install the inner rear view mirror assembly with the screw.
| 1.5 N*m | 15 kgf*cm | 13 in.*lbf |
Connect the connector.
INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror)
w/o Rear View Monitor System:
Engage the 6 claws to install the inner rear view mirror stay holder cover.
Engage the 2 guides to install the inner rear view mirror stay holder cover as shown in the illustration.
w/ Rear View Monitor System:
Engage the 2 claws to install the inner rear view mirror stay holder cover.
Engage the 2 guides to install the inner rear view mirror stay holder cover as shown in the illustration.
CLEAN WINDSHIELD GLASS (w/ Rain Sensor)
When reusing the windshield glass:
Using a scraper, remove any adhesive tape and adhesive residue from the windshield glass.
Be careful not to damage the windshield glass.
Clean the outer circumference of the windshield glass with a non-residue solvent.
Do not touch the windshield glass surface after cleaning it.
Even if using a new windshield glass, clean the windshield glass with a non-residue solvent.
INSTALL WINDSHIELD OUTSIDE MOULDING LH
Engage the guide and 10 claws to install the windshield outside moulding.
INSTALL WINDSHIELD OUTSIDE MOULDING RH
Use the same procedure as for the LH side.
INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Engage the 7 guides as shown in the illustration.
Engage the 6 claws and guide to install the cowl top ventilator louver sub-assembly as shown in the illustration.
Install the 2 clips.
INSTALL FRONT NO. 2 SIDE PANEL PROTECTOR LH
Wipe off any tape adhesive residue with cleaner.
| *1 | Double-sided Tape |
Remove the release paper from a new front No. 2 side panel protector LH.
After removing the release paper, keep the exposed adhesive free from foreign matter.
Engage the guide and clip to install the front No. 2 side panel protector LH as shown in the illustration.
INSTALL FRONT NO. 2 SIDE PANEL PROTECTOR RH
Use the same procedure as for the LH side.
INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH
When reusing the front wiper arm and blade assembly LH:
Clean the wiper arm serrations.
| *1 | Wiper Arm Serration |
| *2 | Wiper Pivot Serration |
When reusing the windshield wiper link assembly:
Clean the wiper pivot serrations with a wire brush.
Install the front wiper arm and blade assembly LH with the nut to the position shown in the illustration.
| 26 N*m | 265 kgf*cm | 19 ft.*lbf |
| *1 | Ceramic Dot |
Hold the wiper arm by hand while tightening the nut.
INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH
When reusing the front wiper arm and blade assembly RH:
Clean the wiper arm serrations.
| *1 | Wiper Arm Serration |
| *2 | Wiper Pivot Serration |
When reusing the windshield wiper link assembly:
Clean the wiper pivot serrations with a wire brush.
Install the front wiper arm and blade assembly RH with the nut to the position shown in the illustration.
| 26 N*m | 265 kgf*cm | 19 ft.*lbf |
| *1 | Ceramic Dot |
Hold the wiper arm by hand while tightening the nut.
Turn the power switch on (IG).
Operate the front wiper while spraying washer fluid onto the windshield glass. Make sure that the front wiper functions properly and the wiper does not come into contact with the vehicle body.
Lift each wiper arm twice after the wipers stop and check the wiper set position.
Turn the power switch off.
INSTALL FRONT WIPER ARM HEAD CAP
Engage the 3 claws to install the front wiper arm head cap.
Use the same procedure for the RH side and LH side.