WINDSHIELD GLASS INSTALLATION


  1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install the 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.

      A003VJZE01
      Text in Illustration
      *A Back Side - -
      *1 Ceramic Notch *2 Windshield glass edge side
      Standard Dimension
      Area Dimension
      a 13.7 to 14.7 mm (0.539 to 0.578 in.)

      Note

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. A003ZHRE01

      Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

      Note

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. INSTALL WINDSHIELD OUTSIDE MOULDING


    1. Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. A003V2KE01
      Text in Illustration
      *A Back Side

      Install the windshield outside moulding onto the windshield glass as shown in the illustration.

  4. INSTALL WINDSHIELD GLASS ADHESIVE DAM (for LHD)


    1. A003VH9E01

      Cut the back window moulding lower so that it is the appropriate size as shown in the illustration.

      Standard Measurement
      Area Specified Condition
      a 2820 to 2830 mm (111.0 to 111.4 in.)

    2. Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with Primer G.

      A003WRUE01
      Text in Illustration
      *A Back Side - -
      *1 Primer G *2 Ceramic Notch
      Standard Dimension
      Area Dimension
      a 16.0 mm (0.630 in.) or more
      b 12.0 mm (0.472 in.) or more

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Install the windshield glass adhesive dam onto the windshield glass as shown in the illustration.

      A003XVJE01
      Text in Illustration
      *A Back Side - -
      *1 Ceramic Notch *2 Windshield Glass Adhesive Dam
      Standard Dimension
      Area Dimension
      a 9.5 mm (0.374 in.)
      b 6.5 mm (0.256 in.)

  5. INSTALL WINDSHIELD GLASS ADHESIVE DAM (for RHD)


    1. A003VH9E01

      Cut the back window moulding lower so that it is the appropriate size as shown in the illustration.

      Standard Measurement
      Area Specified Condition
      a 2820 to 2830 mm (111.0 to 111.4 in.)

    2. Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with Primer G.

      A003V5OE01
      Text in Illustration
      *A Back Side - -
      *1 Primer G *2 Ceramic Notch
      Standard Dimension
      Area Dimension
      a 16.0 mm (0.630 in.) or more
      b 12.0 mm (0.472 in.) or more

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Install the windshield glass adhesive dam onto the windshield glass as shown in the illustration.

      A003YN6E01
      Text in Illustration
      *A Back Side - -
      *1 Ceramic Notch *2 Windshield Glass Adhesive Dam
      Standard Dimension
      Area Dimension
      a 9.5 mm (0.374 in.)
      b 6.5 mm (0.256 in.)

  6. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY (for LHD)


    1. A003YC8E01
      Text in Illustration
      *1 Matchmark

      Position the windshield glass sub-assembly.


      1. Using suction cups, place the windshield glass sub-assembly in the correct position.

      2. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.

      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.

        Note

        Check that the windshield glass stoppers are attached to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.

    2. Using a brush, coat the installation surface on the vehicle body with Primer M.

      A003WBCE01
      Text in Illustration
      *1 Primer M *2 Brush
      *3 Adhesive *4 Edge of Curved Surface
      *a CORRECT *b WRONG

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the application area of adhesive with Primer G.

      A003V2CE01
      Text in Illustration
      *A Back Side - -
      *1 Primer G *2 Ceramic Notch
      *3 Adhesive Center - -
      Standard Dimension
      Area Dimension
      a 11.0 mm (0.433 in.) or more
      b 7.0 mm (0.276 in.) or more
      c 19.0 mm (0.748 in.) or more

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips


      • Apply Primer G onto the ceramic notches.

      • If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    4. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A003ZQLE05
        Text in Illustration
        *1 Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 8.0 mm (0.315 in.) or more
        b 12.0 mm (0.472 in.) or more

        Tech Tips

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the windshield glass sub-assembly as shown in the illustration.

        A003WRME01
        Text in Illustration
        *A Back Side - -
        *1 Adhesive *2 Ceramic Notch
        *3 Adhesive Center - -
        Standard Dimension
        Area Dimension
        a 9.4 to 10.7 mm (0.370 to 0.421 in.)
        b 3.0 mm (0.118 in.)
        c 6.5 mm (0.256 in.)
        d 8.0 mm (0.315 in.)

        Tech Tips

        Apply adhesive onto the ceramic notches.

    5. A003YC8E01
      Text in Illustration
      *1 Matchmark

      Install the windshield glass sub-assembly.


      1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the windshield glass stoppers are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass sub-assembly.

      2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. A003X3GE02
        Text in Illustration
        *1 Dam
        *2 Adhesive
        *3 Windshield

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the windshield glass rim.

      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    6. w/ Front Window Deicer System:


      1. Engage the 3 clamps.

      2. Connect the connector.

  7. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY (for RHD)


    1. A003YC8E01
      Text in Illustration
      *1 Matchmark

      Position the windshield glass sub-assembly.


      1. Using suction cups, place the windshield glass sub-assembly in the correct position.

      2. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.

      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.

        Note

        Check that the windshield glass stoppers are attached to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.

    2. Using a brush, coat the installation surface on the vehicle body with Primer M.

      A003WBCE01
      Text in Illustration
      *1 Primer M *2 Brush
      *3 Adhesive *4 Edge of Curved Surface
      *a CORRECT *b WRONG

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the application area of adhesive with Primer G.

      A003X8XE01
      Text in Illustration
      *A Back Side - -
      *1 Primer G *2 Ceramic Notch
      *3 Adhesive Center - -
      Standard Dimension
      Area Dimension
      a 11.0 mm (0.433 in.) or more
      b 15.0 mm (0.591 in.) or more
      c 19.0 mm (0.748 in.) or more

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips


      • Apply Primer G onto the ceramic notches.

      • If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    4. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A003ZQLE05
        Text in Illustration
        *1 Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 8.0 mm (0.315 in.) or more
        b 12.0 mm (0.472 in.) or more

        Tech Tips

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the windshield glass sub-assembly as shown in the illustration.

        A003Z7CE01
        Text in Illustration
        *A Back Side - -
        *1 Adhesive *2 Ceramic Notch
        *3 Adhesive Center - -
        Standard Dimension
        Area Dimension
        a 9.7 to 10.7 mm (0.382 to 0.421 in.)
        b 3.0 mm (0.118 in.)
        c 6.5 mm (0.256 in.)
        d 8.0 mm (0.315 in.)

        Tech Tips

        Apply adhesive onto the ceramic notches.

    5. A003YC8E01
      Text in Illustration
      *1 Matchmark

      Install the windshield glass sub-assembly.


      1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the windshield glass stoppers are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass sub-assembly.

      2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. A003X3GE02
        Text in Illustration
        *1 Dam
        *2 Adhesive
        *3 Windshield

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the windshield glass rim.

      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    6. w/ Front Window Deicer System:


      1. Engage the 3 clamps.

      2. Connect the connector.

  8. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  9. INSTALL ROOF HEADLINING ASSEMBLY


    1. Return the front section of the roof headlining assembly to the original position.

  10. INSTALL SLIDING ROOF OPENING TRIM MOULDING (w/ Sliding Roof)


    1. A003XC4E01
      Text in Illustration
      *a Notch
      *b Alignment Mark (Green)

      Align the alignment mark (green) on the moulding with the notch of the roof headlining to install the sliding roof opening trim moulding.

      Note

      After installation, check that the corners fit correctly.

  11. INSTALL VISOR HOLDER


    1. A003Z5P

      Engage the 2 claws.

    2. Push in the visor holder as shown in the illustration.

      Tech Tips

      Use the same procedure for the other visor holder.

  12. INSTALL VISOR ASSEMBLY LH


    1. Install the visor assembly LH with the 2 screws.

  13. INSTALL VISOR BRACKET COVER (for LH Side)


    1. A003VND

      Engage the 4 claws to install the visor bracket cover LH.

  14. INSTALL VISOR ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  15. INSTALL VISOR BRACKET COVER (for RH Side)

    Tech Tips

    Use the same procedure as for the LH side.

  16. INSTALL ASSIST GRIP SUB-ASSEMBLY


    1. A003YM0

      Assemble the assist grip sub-assembly as shown in the illustration.

    2. A003X6B

      Install the assist grip sub-assembly.

      Tech Tips

      Use the same procedure for the other 3 assist grip sub-assemblies.

  17. INSTALL NO. 1 ROOM LIGHT ASSEMBLY


    1. A003WNCE01
      Text in Illustration
      *a Switch Part of Room Light Switch Base
      *b Switch Part of No. 1 Room Light Housing

      Align the switch parts shown in the illustration and engage the 4 claws to install the room light switch base to the No. 1 room light housing.

    2. A003Z9P

      Engage the 4 claws to install the No. 1 room light housing.

    3. A003Z4A

      Engage the 4 claws to install the No. 1 room light lens.

  18. INSTALL MAP LIGHT ASSEMBLY


    1. Connect the connector.

    2. A003YQ4E01

      Engage the 3 guides and 4 clips to install the map light assembly as shown in the illustration.

    3. Close the overhead console.

  19. INSTALL FRONT PILLAR GARNISH LH


    1. Remove the protective cover.

    2. A003ZSXE01
      Text in Illustration
      *1 Front Pillar Garnish Clip
      *2 Protective Tape

      Make sure that the front pillar garnish clip is not damaged.

      Note


      • If there is any damage, replace the garnish clip with a new one.

      • When a garnish clip is being replaced, make sure to install it in the direction shown in the illustration.

    3. Engage the 2 guides by moving the garnish in the direction indicated by the arrow (1).

    4. Turn the end of the front pillar garnish clip 90° with needle-nosed pliers and install it to the front pillar garnish LH.

      Tech Tips

      Tape the tips of the needle-nosed pliers before use.

    5. A003X4Z

      Engage the 2 clips to install the front pillar garnish LH.

  20. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH


    1. A003Y6FE01
      Text in Illustration
      *a Alignment Mark (Orange)

      Align the alignment mark (orange) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip LH.

      Note

      After installation, check that the corners fit correctly.

  21. INSTALL FRONT PILLAR GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  22. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH


    1. A003W54E01
      Text in Illustration
      *a Alignment Mark (Light blue)

      Align the alignment mark (light blue) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip RH.

      Note

      After installation, check that the corners fit correctly.

  23. INSTALL HUMIDITY SENSOR (w/ Humidity Sensor)


    1. A003Z4OE01
      Text in Illustration
      *1 Stopper
      *2 Bracket

      Engage the 2 guides, and carefully install the humidity sensor to the glass surface, preventing air bubbles from forming between the contact surfaces.

    2. Push in the stopper.

    3. Connect the connector.

  24. INSTALL PROTECTOR (w/ Humidity Sensor)


    1. A003WJ7

      Engage the 2 claws and temporarily install the protector.

    2. Slide the protector and engage the 2 guides as shown in the illustration to install the protector.

  25. INSTALL RAIN SENSOR TAPE (w/ Rain Sensor)

    Tech Tips

    Rain sensor tape is reusable. Only replace the tape if it is damaged or contaminated.


    1. Clean the rain sensor sensing portion with a piece of cloth, etc.

    2. A003W3BE01
      Text in Illustration
      *1 Rain Sensor Tape

      Peel off the smaller release sheet, and then attach the rain sensor tape on the rain sensor sensing portion as shown in the illustration.

      Standard Clearance
      Area Measurement
      A 13.5 mm (0.532 in.)
      B 7.25 mm (0.285 in.)

      Note

      Use your fingers to push out any air bubbles from under the tape.

  26. INSTALL RAIN SENSOR (w/ Rain Sensor)


    1. Clean the windshield glass with a piece of cloth, etc.

      Note


      • Make sure that there is no rain sensor tape residue remaining on the windshield glass. If there is, remove the residue.

      • If there is any rain sensor tape residue remaining on the windshield glass, replace the tape.

    2. When installing a new rain sensor or replacing the rain sensor tape:


      1. Peel off the release sheet.

        Tech Tips

        Do not touch the silicone coated surfaces.

    3. A003W0WE01
      Text in Illustration
      *1 Stopper

      Gradually attach the rain sensor to the glass surface to prevent air bubbles from forming between them.

      Tech Tips

      Do not touch the silicone coated or glass surfaces.

    4. Push in the stopper.

    5. Connect the connector.

  27. INSTALL RAIN SENSOR COVER (w/ Rain Sensor)


    1. A003XCM

      Engage the 2 claws and connect the rain sensor cover.

    2. Engage the 2 guides and install the rain sensor cover as shown in the illustration.

  28. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)


    1. A003XWK

      Slide the inner rear view mirror assembly in the direction indicated by the arrow in the illustration to install it.

    2. Engage the 2 claws to the inner mirror base cover.

  29. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)


    1. Using a T20 "TORX" socket wrench, install the inner rear view mirror assembly with the screw.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

    2. Connect the connector.

  30. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror)


    1. w/o Rear View Monitor System:


      1. Engage the 6 claws to install the inner rear view mirror stay holder cover.

      2. A003Y5Q

        Engage the 2 guides to install the inner rear view mirror stay holder cover as shown in the illustration.

    2. w/ Rear View Monitor System:


      1. Engage the 2 claws to install the inner rear view mirror stay holder cover.

      2. A003YX1

        Engage the 2 guides to install the inner rear view mirror stay holder cover as shown in the illustration.

  31. CLEAN WINDSHIELD GLASS (w/ Rain Sensor)


    1. When reusing the windshield glass:


      1. A003ZKQ

        Using a scraper, remove any adhesive tape and adhesive residue from the windshield glass.

        Note

        Be careful not to damage the windshield glass.

      2. Clean the outer circumference of the windshield glass with a non-residue solvent.

        Note


        • Do not touch the windshield glass surface after cleaning it.

        • Even if using a new windshield glass, clean the windshield glass with a non-residue solvent.

  32. INSTALL WINDSHIELD OUTSIDE MOULDING LH


    1. A003XYY

      Engage the guide and 10 claws to install the windshield outside moulding.

  33. INSTALL WINDSHIELD OUTSIDE MOULDING RH

    Tech Tips

    Use the same procedure as for the LH side.

  34. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. Engage the 7 guides as shown in the illustration.

      A003ZUB

    2. Engage the 6 claws and guide to install the cowl top ventilator louver sub-assembly as shown in the illustration.

      A003X6M

    3. Install the 2 clips.

  35. INSTALL FRONT NO. 2 SIDE PANEL PROTECTOR LH


    1. A003XZCE01
      Text in Illustration
      *1 Double-sided Tape

      Wipe off any tape adhesive residue with cleaner.

    2. Remove the release paper from a new front No. 2 side panel protector LH.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Engage the guide and clip to install the front No. 2 side panel protector LH as shown in the illustration.

  36. INSTALL FRONT NO. 2 SIDE PANEL PROTECTOR RH

    Tech Tips

    Use the same procedure as for the LH side.

  37. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. A003X26E01
      Text in Illustration
      *1 Wiper Arm Serration
      *2 Wiper Pivot Serration

      When reusing the front wiper arm and blade assembly LH:


      1. Clean the wiper arm serrations.

    2. When reusing the windshield wiper link assembly:


      1. Clean the wiper pivot serrations with a wire brush.

    3. A003XEOE01
      Text in Illustration
      *1 Ceramic Dot

      Install the front wiper arm and blade assembly LH with the nut to the position shown in the illustration.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }

      Tech Tips

      Hold the wiper arm by hand while tightening the nut.

  38. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. A003X26E01
      Text in Illustration
      *1 Wiper Arm Serration
      *2 Wiper Pivot Serration

      When reusing the front wiper arm and blade assembly RH:


      1. Clean the wiper arm serrations.

    2. When reusing the windshield wiper link assembly:


      1. Clean the wiper pivot serrations with a wire brush.

    3. A003WVGE01
      Text in Illustration
      *1 Ceramic Dot

      Install the front wiper arm and blade assembly RH with the nut to the position shown in the illustration.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }

      Tech Tips

      Hold the wiper arm by hand while tightening the nut.

    4. Turn the power switch on (IG).

    5. Operate the front wiper while spraying washer fluid onto the windshield glass. Make sure that the front wiper functions properly and the wiper does not come into contact with the vehicle body.

    6. Lift each wiper arm twice after the wipers stop and check the wiper set position.

    7. Turn the power switch off.

  39. INSTALL FRONT WIPER ARM HEAD CAP


    1. A003Z9O

      Engage the 3 claws to install the front wiper arm head cap.

      Tech Tips

      Use the same procedure for the RH side and LH side.