FRONT EVAPORATOR TEMPERATURE SENSOR INSTALLATION


  1. INSTALL NO. 1 COOLER THERMISTOR


    1. A003Z1RE01
      Text in Illustration
      *a From Tank
      *b Fixed Part
      *c Sensor Part

      Install the No. 1 cooler thermistor as shown in the illustration.

      Part Length
      A 34.3 mm 1.35 in.
      B 20.9 mm 0.822 in.
      C 50 mm 1.97 in.

      Note


      • Be sure to insert the thermistor only once because reinserting it into the same position will not allow it to be firmly secured.

      • When reusing the evaporator, insert the thermistor one row next to the one that has been used previously (X in the illustration).

      • After inserting the thermistor, do not apply excessive force to the wire.

      • Directly insert the thermistor until the edge of plastic case "a" comes into contact with evaporator "b".

  2. INSTALL COOLER EVAPORATOR SUB-ASSEMBLY


    1. A003WXT

      Apply a sufficient amount of compressor oil to 2 new O-rings and the fitting surfaces.

      Compressor oil
      ND-OIL 11 or equivalent

    2. Install the 2 O-rings to the cooler evaporator subassembly.

      Note


      • Keep the O-rings and O-ring fitting surfaces free from dirt or any foreign matter.

      • Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

    3. A003ZSL

      Engage the clamp and install the cooler evaporator sub-assembly with the No. 1 cooler thermistor.

      Tech Tips

      Completely cover the tube with the grommet.

    4. A003W4Q

      Engage the 4 claws.

    5. Install the lower heater case with the 4 screws.

    6. A003YBN

      Install the packing.

  3. INSTALL COOLER EXPANSION VALVE


    1. A003V75

      Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  4. INSTALL BLOWER ASSEMBLY (w/o PTC Heater)


    1. Engage the guide.

    2. Install the blower assembly with the 3 screws.

    3. Connect the connector.

  5. INSTALL BLOWER ASSEMBLY (w/ PTC Heater)


    1. Engage the guide.

    2. Install the blower assembly with the 3 screws.

    3. Connect the connector.

    4. Engage each clamp.

    5. Install the screw and connect the quick heater connector.

    6. Reattach the felt tape.

  6. INSTALL AIR CONDITIONING UNIT ASSEMBLY

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