BACK DOOR LOCK INSTALLATION


  1. INSTALL BACK DOOR LOCK ASSEMBLY

    Tech Tips

    Make sure to remove the string before installing a new back door lock assembly.


    1. Apply MP grease to the sliding parts of the back door lock assembly.

    2. Install the back door lock assembly with the 3 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    3. Engage the 4 clamps.

    4. Connect the connector.

  2. INSPECT BACK DOOR


    1. Check that the clearance measurements of areas *a through *l are within each standard range.

      A003XANE01
      Standard Clearance
      Area Measurement Area Measurement
      *a 5.2 to 8.2 mm (0.205 to 0.323 in.) *b 0 to 3.0 mm (0 to 0.118 in.)
      *c 5.2 to 8.2 mm (0.205 to 0.323 in.) *d 4.0 to 7.0 mm (0.157 to 0.276 in.)
      *e 1.2 to 4.2 mm (0.0472 to 0.165 in.) *f 4.0 to 7.0 mm (0.157 to 0.276 in.)
      *g 1.1 to 4.7 mm (0.0433 to 0.185 in.) *h 3.25 to 7.25 mm (0.128 to 0.285 in.)
      *i -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) *j 3.2 to 7.2 mm (0.126 to 0.283 in.)
      *k -1.8 to 2.2 mm (-0.0709 to 0.0866 in.) *l 3.85 to 5.85 mm (0.152 to 0.230 in.)

  3. ADJUST BACK DOOR


    1. A003ZE4

      Before adjusting the upper end of the back door up and down or left and right, loosen the bolts.

    2. Tighten the body side hinge after the adjustment.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }
    3. A003WCE

      Loosen the 3 bolts.

    4. Tighten the bolts after the adjustment.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  4. INSTALL REAR DECK TRIM COVER


    1. Engage the 4 clips to install the rear deck trim cover.

  5. INSTALL DECK TRIM SERVICE HOLE COVER


    1. A003YBSE01

      Engage the 2 guides (B).

    2. Engage the 2 claws and guide (A) to install the deck trim service hole cover.

  6. INSTALL DECK FLOOR BOX LH (w/o Woofer)


    1. Engage the 6 guides.

    2. Install the deck floor box LH with the clip.

  7. INSTALL REAR NO. 4 FLOOR BOARD (w/o Woofer)


    1. Install the rear No. 4 floor board.

  8. INSTALL REAR NO. 4 FLOOR BOARD (w/ Woofer)


    1. Engage the 2 clips and 3 guides to install the rear No. 4 floor board.

  9. INSTALL DECK FLOOR BOX RH


    1. Engage the 6 guides.

    2. Install the deck floor box RH with the clip.

  10. INSTALL REAR NO. 3 FLOOR BOARD


    1. Install the rear No. 3 floor board.

  11. INSTALL REAR DECK FLOOR BOX


    1. Install the rear deck floor box.

  12. INSTALL REAR NO. 2 FLOOR BOARD


    1. Install the rear No. 2 floor board.