FRONT DOOR LOCK INSTALLATION


  1. INSTALL FRONT DOOR LOCK ASSEMBLY

    Note


    • When reusing the removed front door lock assembly, replace the door lock wiring harness seal on the connector with a new one.

    • Do not allow grease or dust to contact the door lock wiring harness seal surface of the connector.

    • Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water intrusion. This may result in a malfunction of the front door lock assembly.


    1. A003ZNR

      Install the front door inside locking cable assembly.

    2. A003WQ9

      Engage the 3 claws.

    3. A003ZJV

      Install the front door lock remote control cable assembly.

    4. Apply MP grease to the sliding parts of the front door lock assembly.

    5. A003ZDU

      Install a new door lock wiring harness seal to the front door lock assembly.

    6. A003V8TE02
      Text in Illustration
      *1 Front Door Lock Open Rod

      Insert the front door lock open rod to the front door lock assembly.

    7. Make sure that the front door lock open rod is securely connected to the front door lock assembly.

    8. Using a T30 "TORX" socket wrench, install the front door lock assembly with the 3 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    9. Connect the connector.

  2. INSTALL FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. A003WB6

      Install the front door outside handle cover with lock cylinder assembly.

      Tech Tips

      Make sure that the front door lock cylinder rod is inserted into the front door lock assembly.

    2. A003WI2

      Using a T30 "TORX" socket wrench, install the front door lock cylinder with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    3. A003V51

      Install the hole plug.

  3. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. A003XE1

      Engage the guide.

    2. Install the front door rear lower frame sub-assembly with the bolt as shown in the illustration.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  4. INSTALL FRONT DOOR GLASS RUN


    1. A003WDM

      Install the front door glass run.

  5. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal.

    2. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. Disconnect the cable from the negative (-) battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    4. Disconnect the power window regulator master switch assembly.

    5. A003WTFE01

      Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated by the arrows in the order shown in the illustration.

    6. A003ZONE01

      Install the front door glass sub-assembly with the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Tech Tips

      Tighten the bolts in the order shown in the illustration.

    7. A003W2Q

      Install the grommet.

  6. INSTALL FRONT DOOR SERVICE HOLE COVER


    1. Apply butyl tape to the front door panel.

    2. A003VIHE01
      Text in Illustration
      *1 Reference Point

      Pass the front door lock remote control cable assembly and front door inside locking cable assembly through a new front door service hole cover.

    3. Attach the front door service hole cover according to the reference points on the front door panel.

      Note

      Securely install the front door service hole cover preventing wrinkles and air bubbles.

  7. INSTALL FRONT DOOR TRIM BRACKET (for Driver Side)


    1. A003XFU

      Install the front door trim bracket with the 2 screws.

  8. INSTALL FRONT DOOR TRIM BRACKET (for Front Passenger Side)


    1. A003XK4

      Install the front door trim bracket with the 2 screws.

  9. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY (for Driver Side)


    1. A003VEHE01
      Text in Illustration
      *1 Front Door Inside Locking Cable Assembly
      *2 Front Door Lock Remote Control Cable Assembly

      Connect the front door lock remote control cable assembly and front door inside locking cable assembly.

    2. w/ Seat Position Memory System:


      1. Connect the connector.

    3. A003Z92

      Engage the 11 clips and install the front door trim board sub-assembly.

    4. Install the 2 screws.

    5. Remove the protective tape.

  10. INSTALL DOOR ARMREST COVER (for Driver Side)


    1. A003W2R

      Install the door armrest cover.

  11. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. Connect the connector.

    2. A003VBU

      Engage the 2 guides, 3 clips and 7 claws, and install the power window regulator master switch assembly with front door armrest base panel.

  12. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY (for Front Passenger Side)


    1. A003VRFE01
      Text in Illustration
      *1 Front Door Inside Locking Cable Assembly
      *2 Front Door Lock Remote Control Cable Assembly

      Connect the front door lock remote control cable assembly and front door inside locking cable assembly.

    2. A003WPQ

      Engage the 11 clips and install the front door trim board sub-assembly.

    3. Install the 3 screws.

    4. Remove the protective tape.

  13. INSTALL DOOR ASSIST GRIP ASSEMBLY (for Front Passenger Side)


    1. A003VKE

      Engage the 3 guides and install the door assist grip assembly.

    2. Install the 2 screws.

  14. INSTALL DOOR ASSIST GRIP COVER (for Front Passenger Side)


    1. A003WHG

      Engage the guide and 4 claws to install a new door assist grip cover.

  15. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. Connect the connector.

    2. A003ZG0

      Engage the 4 guides, 3 clips and 8 claws, and install the power window regulator switch assembly with front door armrest base panel.

  16. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH


    1. A003XX5

      Engage the clip and claws, and install the front door lower frame bracket garnish.

  17. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. A003Y8Q

      Engage the 3 claws and install the front door inside handle bezel plug.

  18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  19. INSTALL REAR FLOOR BOARD UPPER NO. 3 PLATE


    1. Engage the 4 claws and 2 guides to install the rear floor board upper No. 3 plate.

  20. INSTALL DECK FLOOR BOX RH


    1. Engage the 6 guides.

    2. Install the deck floor box RH with the clip.

  21. INSTALL REAR NO. 3 FLOOR BOARD


    1. Install the rear No. 3 floor board.

  22. INSTALL REAR DECK FLOOR BOX


    1. Install the rear deck floor box.

  23. INSTALL REAR NO. 2 FLOOR BOARD


    1. Install the rear No. 2 floor board.

  24. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here

  25. INSPECT SRS WARNING LIGHT

    Click here