STEERING COLUMN ASSEMBLY REMOVAL

Note


  • Do not replace the spiral cable with the auxiliary battery connected and the power switch on (IG).

  • Do not rotate the spiral cable without the steering wheel with the auxiliary battery connected and the power switch on (IG).

  • Ensure that the steering wheel is installed and aligned straight when inspecting the steering sensor.

  • Do not remove the steering sensor from the spiral cable.


  1. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

  2. REMOVE HORN BUTTON ASSEMBLY

    Click here

  3. REMOVE STEERING WHEEL ASSEMBLY


    1. A003Z6ZE01
      Text in Illustration
      *a Matchmark

      Remove the steering wheel assembly set nut.

    2. Put matchmarks on the steering wheel assembly and steering main shaft.

    3. Disconnect the connectors from the spiral cable and steering wheel assembly.

    4. A003X3RE01
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the steering wheel assembly.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05020, 09955-04071 )

      Note

      Apply a small amount of grease to the threads and tip of SST (09953-05020) before use.

  4. REMOVE STEERING COLUMN COVER

    Note

    Removing the steering column cover in the incorrect order will cause the parts to break.


    1. A003ZEW

      Remove the 2 screws.

    2. A003ZVR

      Push the right and left sides of the steering column cover (lower side) to disengage the 4 claws.

    3. A003XDK

      Insert fingers into the opening of the tilt lever of the steering column cover (lower side) to disengage the 2 claws and remove the steering column cover (lower side).

      Tech Tips

      Spread the claws to disengage them.

    4. A003WUH

      Disengage the 4 clips and 2 guides from the steering column cover (upper side).

    5. A003XIV

      Disengage the 2 claws to remove the steering column cover (upper side).

  5. REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

    Note


    • Do not replace the spiral cable with the auxiliary battery connected and the power switch on (IG).

    • Do not rotate the spiral cable without the steering wheel with the auxiliary battery connected and the power switch on (IG).

    • Ensure that the steering wheel is installed and aligned straight when inspecting the steering sensor.

    • Do not remove the steering sensor from the spiral cable.


    1. Disconnect the connectors from the turn signal switch assembly with spiral cable sub-assembly.

    2. A003WO8E01
      Text in Illustration
      *1 Clamp
      *2 Claw

      Using pliers, expand the clamp.

    3. While holding the clamp expanded, raise the claw using a screwdriver to disengage it, and then remove the turn signal switch assembly with spiral cable sub-assembly from the steering post assembly.

  6. REMOVE UPPER INSTRUMENT PANEL ASSEMBLY (for LHD)

    Click here

  7. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (for LHD)

    Click here

  8. REMOVE STOP LIGHT SWITCH ASSEMBLY (for LHD)


    1. A003X5G

      Disconnect the connector.

    2. A003XB7

      Turn the stop light switch assembly counterclockwise and remove it.

  9. REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY (for LHD)


    1. A003ZSG

      Disengage the 2 claws to remove the No. 1 air duct sub-assembly.

  10. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY (for RHD)

    Click here

  11. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for RHD)


    1. A003WPI

      Disengage the 2 claws to remove the No. 2 air duct sub-assembly.

  12. REMOVE COLUMN HOLE COVER SILENCER SHEET


    1. A003ZTF

      Turn back the floor carpet.

    2. Remove the 2 clips and column hole cover silencer sheet.

  13. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A003YG6E01
      Text in Illustration
      *a Matchmark

      Put matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft.

    2. Remove the bolt.

    3. Separate the No. 2 steering intermediate shaft assembly from the steering intermediate shaft.

  14. REMOVE STEERING POST ASSEMBLY (for LHD)


    1. A003ZT2E01
      Text in Illustration
      *1 Lock of Lock Lever
      *2 Lock Lever

      Disconnect the connector from the power steering ECU assembly.

      Tech Tips

      As shown in the illustration, pull out the lock of the lock lever and turn the lock lever to disconnect the connector.

    2. A003YQ7

      Disconnect the connector from the power steering ECU assembly.

    3. A003VPO

      Disengage the 2 wire harness clamps.

    4. Disengage the wire harness clamps from the steering post assembly.

    5. A003YFE

      Remove the bolt, 2 nuts and steering post assembly.

  15. REMOVE STEERING POST ASSEMBLY (for RHD)


    1. A003YF9

      Disengage the 2 wire harness clamps.

    2. Disengage the wire harness clamps from the steering post assembly.

    3. A003WON

      Remove the bolt, 2 nuts and steering post assembly.

  16. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A003YTWE01
      Text in Illustration
      *a Matchmark

      Put matchmarks on the No. 2 steering intermediate shaft assembly and steering column assembly.

    2. Remove the bolt and No. 2 steering intermediate shaft assembly from the steering column assembly.